IP Library Granted Patent US 8,415,845
Granted Patent B2
US 8,415,845 · App. 12/822,635 · Granted Apr 9, 2013

Motor

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Quick Facts
Patent No.
US 8,415,845
App. No.
12/822,635
Granted
Apr 9, 2013
Kind
B2
Abstract

In a motor, a stator with a three-phase winding set and a rotor are located in an operation region of a motor casing having a side wall. An inverter circuit constructed with power modules is located in a control region that is located on the opposite side of the operation region across the side wall in an axial direction of the motor. Each power module has a pair of transistors and a common terminal connected to the pair of transistors. A lead of a winding corresponding to one phase and a lead of a winding corresponding to another phase extend in the axial direction to cross over from the operation region to the control region and are connected together to the common terminal of a corresponding power module.

Claims (47)

1. A motor comprising:

a motor casing having a surrounding wall that extends in an axial direction of the motor;

a stator fixed to the surrounding wail of the motor casing and including a plurality of stator poles projecting in a radial direction, the stator further including a plurality of windings wound around the plurality of stator poles to form a three-phase winding set, the stator configured to generate a rotating magnetic field upon energization of the three-phase winding set;

a rotor having N and S poles that are alternately arranged in a rotation direction, the rotor facing the stator in the radial direction to rotate with the rotating magnetic field in the rotation direction; and

a plurality of driving modules located on the opposite side of the stator and the rotor in the axial direction, the plurality of driving modules configured to form an inverter circuit for generating three phase alternating current to energize the three-phase winding set, each driving module having a pair of switching elements and a common terminal connected to the pair of switching elements, one switching element serving as a power supply side switching element, the other switching element serving as a ground side switching element, wherein

the plurality of windings has a jumping wire and a lead wire,

the jumping wire extends in a first direction perpendicular to the axial direction at an end of the stator in the axial direction and is connected between different windings of the three-phase winding set, and

the lead wire extends in the axial direction and is connected to the common terminal.

2. The motor according to claim 1 , wherein

the lead wire of the winding corresponding to one phase and the lead wire of the winding corresponding to another phase extend in a second direction perpendicular to the axial direction at the end of the stator and approach each other at a predetermined position, and

the lead wires approaching each other are bent at the predetermined position to extend parallel to each other in the axial direction and connected together to the common terminal.

3. The motor according to claim 1 , wherein

the motor casing further has a side wall located at an end of the surrounding wall in the axial direction, the side wall projecting in the radial direction to define an operation region and a control region,

the stator and the rotor are located in the operation region,

the plurality of driving modules is located in the control region, and

the lead wire extends in the axial direction to cross over from the operation region to the control region through the side wall.

4. The motor according to claim 3 , wherein

the three-phase winding set comprises a plurality of three-phase winding sets, and

the inverter circuit comprises a plurality of inverter circuits for controlling energization of the plurality of three-phase winding sets independently.

5. The motor according to claim 4 , wherein

the lead wire of the winding corresponding to one phase and the lead wire of the winding corresponding to another phase approach each other on a control region side of the common terminal in the axial direction, and

the lead wires approaching each other extend straightly in the axial direction to cross over from the control region to the operation region.

6. The motor according to claim 4 , wherein

the same phase windings of the plurality of three-phase winding sets are symmetrically arranged with respect to a rotation axis of the rotor.

7. The motor according to claim 4 , wherein

the same phase windings of the plurality of three-phase winding sets are substantially equally spaced from each other in the rotation direction.

8. The motor according to claim 4 , wherein

in each of the plurality of three-phase winding sets, different phase windings are located adjacent to each other in the rotation direction.

9. The motor according to claim 4 , wherein

in each of the plurality of three-phase winding sets, different phase windings are spaced about 120 degrees apart in the rotation direction.

10. The motor according to claim 2 , wherein

one winding of a first one of the plurality of three-phase winding sets is electrically connected to one winding of a second one of the plurality of three-phase winding sets, and the first one of the plurality of three-phase winding sets and

the second one of the plurality of three-phase winding sets are located adjacent to each other in the rotation direction and formed from a single continuous wire.

11. The motor according to claim 10 , wherein

the one winding of the first one of the plurality of three-phase winding sets and the one winding of the second one of the plurality of three-phase winding sets are located adjacent to each other in the rotation direction and connected together by the jumping wire or the lead wire.

12. The motor according to claim 1 , wherein

the lead wire of the winding corresponding to one phase and the lead wire of the winding corresponding to another phase approach each other within the operation region by extending straightly within an area defined by the plurality of stator poles of the stator in the radial direction.

13. The motor according to claim 1 , wherein

the motor casing includes a tube portion defining the surrounding wall, a side wall located at an end of the tube portion in the axial direction and projecting in the radial direction, and a ring-shaped heatsink projecting from the side wall in the axial direction, and

the plurality of driving modules is bonded to the heatsink and arranged in a circumferential direction in a such a manner that the plurality of driving modules is coaxial with the plurality of stator poles of the stator, and

the lead wire extends through the side wall and is directly connected to the common terminal.

14. The motor according to claim 13 , wherein

the plurality of stator poles is fixed to an inner surface of the tube portion and projects in the radial direction,

the heatsink is located inwardly with respect to the tube portion in the radial direction, and

the plurality of driving modules is bonded to an outer surface of the heatsink in the radial direction.

15. The motor according to claim 13 , wherein

the plurality of driving modules is bonded to an inner surface of the heatsink in the radial direction.

Assignments (2)
MERGER Recorded Sep 18, 2018
From: ASMO CO., LTD.
To: DENSO CORPORATION
Reel/Frame 047570/0538 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2010
From: MIYACHI, SHUHEI; KABUNE, HIDEKI; KAWAI, KATSUJI; IMAI, HIROSHI
To: DENSO CORPORATION; ASMO CO., LTD.
Reel/Frame 024737/0441 →