IP Library Granted Patent US 9,097,154
Granted Patent B2
US 9,097,154 · App. 12/822,792 · Granted Aug 4, 2015

Production method of ceramic honeycomb filter

Inventors: Toyohide Kumagae (Miyako-gun, JP); Shinya Tokumaru (Miyako-gun, JP); Hirohisa Suwabe (Moka, JP)
Assignee: HITACHI METALS, LTD.
F01N3/0222B28B11/006B28B11/007B28B11/18C04B35/195C04B38/0006C04B38/0012Y02T10/20
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Quick Facts
Patent No.
US 9,097,154
App. No.
12/822,792
Granted
Aug 4, 2015
Kind
B2
Abstract

A method for producing a ceramic honeycomb filter having predetermined plugs comprising immersing the end portions of a ceramic honeycomb structure having large numbers of flow paths, with its end surface covered with a mask provided with holes only at positions corresponding to the predetermined flow paths, in a plugging material slurry, so that the plugging material slurry is introduced into the end portions of the predetermined flow paths, and removing plugging material protrusions formed in the flow paths that should not be plugged.

Claims (11)

1. A method for producing a ceramic honeycomb filter having predetermined plugs, said method comprising:

immersing end portions of a ceramic honeycomb structure having large numbers of flow paths, with its end surface covered with a mask provided with holes only at positions corresponding to the predetermined flow paths, in a plugging material slurry, so that said plugging material slurry is introduced into the end portions of the predetermined flow paths, and

removing plugging material protrusions formed in the flow paths that should not be plugged, wherein a protrusions-removing means is moved in a flow path in which said plugging material protrusions are formed, to remove said plugging material protrusions.

2. The method for producing a ceramic honeycomb filter according to claim 1 , wherein said plugging material protrusions are removed before burning said plugs formed in the flow paths to be plugged.

3. The method for producing a ceramic honeycomb filter according to claim 1 , wherein said protrusions-removing means is an elastic member.

4. The method for producing a ceramic honeycomb filter according to claim 3 , wherein said protrusions-removing means is a brush comprising twisted wires, and large numbers of elastic filaments held by the twisted wires.

5. A method for producing a ceramic honeycomb filter having predetermined plugs, said method comprising:

immersing end portions of a ceramic honeycomb structure having large numbers of flow paths, with its end surface covered with a mask provided with holes only at positions corresponding to the predetermined flow paths, in a plugging material slurry, so that said plugging material slurry is introduced into the end portions of the predetermined flow paths,

leaving other flow paths free of plugging material slurry except for plugging material slurry which has inadvertently entered said other flow paths to form plugging material protrusions,

removing the ceramic honeycomb structure from the plugging material slurry, and

removing the plugging material protrusions formed in the other flow paths that should not be plugged, by moving protrusions-removing means in one or more flow paths in which said plugging material protrusions are formed, to remove said plugging material protrusions.

Assignments (3)
CHANGE OF ADDRESS Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073917/0124 →
CHANGE OF NAME Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 073917/0160 →
CHANGE OF ADDRESS Recorded Nov 20, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073636/0806 →
Continuity (2)
Division 11528586 · Sep 28, 2006
Related Publication 20100272890A1 · Oct 28, 2010