IP Library Granted Patent US 8,016,735
Granted Patent B2
US 8,016,735 · App. 12/824,932 · Granted Sep 13, 2011

Apparatus for crumpling paper substrates

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Quick Facts
Patent No.
US 8,016,735
App. No.
12/824,932
Granted
Sep 13, 2011
Kind
B2
Abstract

The present subject matter relates generally to an apparatus for crumpling paper substrates. Specifically, the system provides for the crumpling of paper substrates to form fill material to be utilized in product packaging to fill void space and/or to wrap around products thereby allowing for safe transport of the products. The apparatus includes a feeder for feeding sheeting material, a first roller connected to a drive mechanism, a second roller disposed adjacent said first roller wherein said sheeting material travels between the first roller and the second roller and further wherein the second roller pushes said sheeting material against said first roller to engage the sheeting material with the first roller, and a third roller connected to the drive mechanism for directing said sheeting material out of said apparatus.

Claims (19)

1. An apparatus for converting sheeting material for making a cushioning product, comprising:

a first roller connected to a drive mechanism;

a second roller disposed adjacent said first roller wherein said sheeting material travels between the first roller and the second roller and further wherein the second roller pushes said sheeting material against said first roller to engage the sheeting material with the first roller; and

a magnet having a magnetic force for holding said second roller adjacent said first roller, the magnet and second roller being configured for allowing the second roller to automatically move away from said first roller to disengage the sheeting material from the first roller when the sheeting material overloads between the first roller and second roller and creates a force that exceeds a magnetic force of the magnet.

2. The apparatus of claim 1 , wherein the first and second rollers are associated to engage the sheeting material and convert the sheeting material for making the cushioning product.

3. The apparatus of claim 1 , further comprising a handle which assists in moving said second roller away from said first roller.

4. The apparatus of claim 1 , wherein said second roller is configured for changing the tension applied to the sheeting material as the sheeting material travels between the first roller and the second roller.

5. The apparatus of claim 1 , further comprising a first arm attached to a pivot point wherein said second roller is attached to said arm, wherein said second roller is magnetically held adjacent said first roller.

6. The apparatus of claim 5 , further comprising a second arm attached to said pivot point wherein said first arm is magnetically held to said second arm for holding said second roller adjacent said first roller.

7. The apparatus of claim 5 , further comprising:

a pivotable door attached to said pivot point and a third roller attached to said pivotable door, said first arm magnetically held to said pivotable door for holding said second roller adjacent said first roller, wherein said sheeting material traverses under said third roller causing upward pressure on said third roller; and

said pivotable door interconnected with said first arm at said pivot point, wherein upward pressure on said third roller causes tension applied against said first roller by said second roller to increase.

8. The apparatus of claim 1 , further comprising a neck at disposed for feeding the sheeting material to the first and second rollers and configured reducing the lateral width of sheeting material fed to the first and second rollers.

9. The apparatus of claim 1 , wherein the feeder comprises a guide having a plurality of longitudinally disposed tines for guiding said sheeting material and disposing a wave pattern in said sheeting material, wherein the tines are curved longitudinally.

10. The apparatus of claim 9 , wherein the tines are arranged to define an imaginary surface disposed over said tines, over which the sheeting material is directed, that is curved laterally and longitudinally.

11. The apparatus of claim 1 , wherein:

the apparatus is a crumpling apparatus configured for crumpling the sheeting material for making the cushioning product;

the first and second rollers are disposed in a crumpling zone configured to crumple the sheeting material, the first roller comprising a drive roller, and the second roller comprising a pinch roller, the drive roller and pinch roller associated for cooperatively pulling and crumpling the sheeting material.

12. The apparatus of claim 11 , further comprising a cutting mechanism configured for cutting the crumpled sheeting material.

Assignments (14)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2025
From: PREGIS INNOVATIVE PACKAGING LLC
To: PREGIS LLC
Reel/Frame 070267/0742 →
ASSIGNMENT OF PATENT SECURITY INTERESTS (FIRST LIEN) Recorded Aug 8, 2024
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: UBS AG, STAMFORD BRANCH, AS SUCCESSOR AGENT
Reel/Frame 068518/0568 →
RELEASE OF SECURITY INTEREST Recorded Nov 13, 2019
From: OWL ROCK CAPITAL CORPORATION, AS COLLATERAL AGENT
To: PREGIS INNOVATIVE PACKAGING INC.; PREGIS INTELLIPACK LLC; PREGIS SHARP SYSTEMS, LLC; FREE-FLOW PACKAGING INTERNATIONAL, INC.
Reel/Frame 050993/0798 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Aug 1, 2019
From: BARCLAYS BANK PLC
To: PREGIS ULTIMATE HOLDINGS CORPORATION; PREGIS HOLDING I CORPORATION; PREGIS HOLDING II CORPORATION; PREGIS CORPORATION; PREGIS INTELLIPACK CORP.; PREGIS INNOVATIVE PACKAGING INC.; SURFACE GUARD, INC.; SINGLE FACE SUPPLY CO.
Reel/Frame 049941/0690 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Aug 1, 2019
From: PREGIS INNOVATIVE PACKAGING LLC
To: OWL ROCK CAPITAL CORPORATION, AS SECOND LIEN COLLATERAL AGENT
Reel/Frame 049941/0652 →
FIRST LIEN SECURITY AGREEMENT Recorded Aug 1, 2019
From: PREGIS INNOVATIVE PACKAGING LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 049932/0377 →
SECURITY INTEREST Recorded Jul 19, 2018
From: PREGIS INNOVATIVE PACKAGING INC.; PREGIS INTELLIPACK LLC; PREGIS SHARP SYSTEMS, LLC; FREE-FLOW PACKAGING INTERNATIONAL, INC.
To: OWL ROCK CAPITAL CORPORATION, AS COLLATERAL AGENT
Reel/Frame 046593/0535 →
RELEASE OF SECURITY INTEREST Recorded May 25, 2017
From: U.S. BANK NATIONAL ASSOCIATION
To: PREGIS LLC (F/K/A PREGIS CORPORATION); PREGIS INTELLIPACK LLC (F/K/A PREGIS INTELLIPACK CORP.); PREGIS INNOVATIVE PACKAGING, LLC (F/K/A PREGIS INNOVATIVE PACKAGING INC.)
Reel/Frame 042586/0596 →
CHANGE OF NAME Recorded Jun 1, 2015
From: PREGIS INNOVATIVE PACKAGING INC.
To: PREGIS INNOVATIVE PACKAGING LLC
Reel/Frame 035801/0338 →
SECURITY INTEREST Recorded May 22, 2014
From: PREGIS CORPORATION; PREGIS INNOVATIVE PACKAGING INC.; PREGIS INTELLIPACK CORP.
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 032998/0417 →
RELEASE OF SECURITY INTEREST Recorded May 21, 2014
From: GENERAL ELECTRIC CAPITAL CORPORATION
To: PREGIS INNOVATIVE PACKAGING INC.
Reel/Frame 032971/0256 →
RELEASE OF SECURITY INTEREST Recorded May 21, 2014
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: PREGIS INNOVATIVE PACKAGING INC.
Reel/Frame 032971/0280 →
SECURITY INTEREST Recorded May 21, 2014
From: PREGIS ULTIMATE HOLDINGS CORPORATION; PREGIS HOLDING I CORPORATION; PREGIS HOLDING II CORPORATION; PREGIS CORPORATION; PREGIS INTELLIPACK CORP.; PREGIS INNOVATIVE PACKAGING INC.; SURFACE GUARD, INC.; SINGLE FACE SUPPLY CO.
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 032972/0325 →
PATENT SECURITY AGREEMENT Recorded Mar 23, 2011
From: PREGIS HOLDING II CORPORATION; PREGIS CORPORATION; PREGIS INNOVATIVE PACKAGING INC.; PREGIS INTELLIPACK CORP.; HEXACOMB CORPORATION
To: WELLS FARGO CAPITAL FINANCE, LLC, AS AGENT
Reel/Frame 026010/0305 →