Fluorinated elastomeric blowout preventer packers and method
View Patent ↗A packer unit to be used in an annular blowout preventer. The packer unit includes an elastomer body including a compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain, and a quantity of fluorine atoms attached to the polymer chain. The compound includes between 50 and 60% XNBR, between 25 to 35% carbon black, and the rest includes other materials. The quantity of fluorine atoms displaces at least an equal quantity of hydrogen atoms from the polymer chain when the elastomer body is fluorinated.
1. A packer unit to be used in an annular blowout preventer, the packer unit comprising:
an elastomer body including a compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain; and
a quantity of fluorine atoms attached to the polymer chain,
wherein the compound includes between 50 and 60% XNBR, between 25 to 35% carbon black, and the rest includes other materials, and
the quantity of fluorine atoms displaces at least an equal quantity of hydrogen atoms from the polymer chain when the elastomer body is fluorinated.
2. The packer unit of claim 1 , wherein a ratio of the quantity of fluorine atoms to a quantity of carbon atoms of the compound is between 0.10 and 0.18.
3. The packer unit of claim 2 , wherein a change between (i) a control compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain and no fluorine atoms, and (ii) the compound of the carboxylated nitrile rubber (XNBR) base polymer having the polymer chain and the quantity of fluorine atoms attached to the polymer chain is about −2% for tensile, 14% for elongation, −8% for 100 Mod, −2 for Hardness and 77% for tear.
4. The packer unit of claim 2 , wherein the other materials include sulfur, antioxidants, plasticizers; process aids, accelerators, and ZnO based compounds.
5. The packer unit of claim 2 , wherein a change between (i) a control compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain and no fluorine atoms, and (ii) the compound of the carboxylated nitrile rubber (XNBR) base polymer having the polymer chain, the quantity of fluorine atoms attached to the polymer chain and being soaked in ZnBr 2 for about 7 days at 85° C. is about −19% for tensile, −42% for elongation, 34% for 100 Mod, 3 for Hardness, −47% for tear, and 2.5% for volume.
6. The packer unit of claim 2 , wherein a change between (i) a control compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain and no fluorine atoms, and (ii) the compound of the carboxylated nitrile rubber (XNBR) base polymer having the polymer chain, the quantity of fluorine atoms attached to the polymer chain and being soaked in diesel for about 7 days at 85° C. is about −23% for tensile, −31% for elongation, −15% for 100 Mod, −8 for Hardness, −59% for tear, and 19% for volume.
7. The packer unit of claim 1 , wherein a ratio of the quantity of fluorine atoms to a quantity of carbon atoms of the compound is between 0.18 and 0.26.
8. The packer unit of claim 7 , wherein a change between (i) a control compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain and no fluorine atoms, and (ii) the compound of the carboxylated nitrile rubber (XNBR) base polymer having the polymer chain and the quantity of fluorine atoms attached to the polymer chain is about −16% for tensile, 21% for elongation, −31% for 100 Mod, −5 for Hardness and 50% for tear.
9. The packer unit of claim 7 , wherein the other materials include sulfur, antioxidants, plasticizers, process aids, accelerators, and ZnO based compounds.
10. The packer unit of claim 7 , wherein a change between (i) a control compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain and no fluorine atoms, and (ii) the compound of the carboxylated nitrile rubber (XNBR) base polymer having the polymer chain, the quantity of fluorine atoms attached to the polymer chain and being soaked in ZnBr 2 for about 7 days at 85° C. is about −19% for tensile, −41% for elongation, 43% for 100 Mod, 4 for Hardness, −37% for tear, and 2% for volume.
11. The packer unit of claim 7 , wherein a change between (i) a control compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain and no fluorine atoms, and (ii) the compound of the carboxylated nitrile rubber (XNBR) base polymer having the polymer chain, the quantity of fluorine atoms attached to the polymer chain and being soaked in diesel for about 7 days at 85° C. is about −16% for tensile, −23% for elongation, −14% for 100 Mod, −11 for Hardness, −51% for tear, and 20% for volume.
12. The packer unit of claim 1 , wherein a ratio of the quantity of fluorine atoms to a quantity of carbon atoms of the compound is between 0.26 and 0.34.
13. The packer unit of claim 12 , wherein a change between (i) a control compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain and no fluorine atoms, and (ii) the compound of the carboxylated nitrile rubber (XNBR) base polymer having the polymer chain and the quantity of fluorine atoms attached to the polymer chain is about −13 for tensile, 28 for elongation, −30 for 100 Mod, −5 for Hardness and 51 for tear.
14. The packer unit of claim 12 , wherein the other materials include sulfur, antioxidants, plasticizers, process aids, accelerators, and ZnO based compounds.
15. The packer unit of claim 12 , wherein a change between (i) a control compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain and no fluorine atoms, and (ii) the compound of the carboxylated nitrile rubber (XNBR) base polymer having the polymer chain, the quantity of fluorine atoms attached to the polymer chain and being soaked in ZnBr 2 for about 7 days at 85° C. is about −17% for tensile, −40% for elongation, 36% for 100 Mod, 3 for Hardness, −36% for tear, and 2% for volume.
16. The packer unit of claim 12 , wherein a change between (i) a control compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain and no fluorine atoms, and (ii) the compound of the carboxylated nitrile rubber (XNBR) base polymer having the polymer chain, the quantity of fluorine atoms attached to the polymer chain, and being soaked in diesel for about 7 days at 85° C. is about −21% for tensile, −23% for elongation, −24% for 100 Mod, −11 for Hardness, −49% for tear, and 20% for volume.
17. An annular blowout preventer to be installed on a well, the annular blowout preventer comprising:
a housing having a bore extending therethrough about a longitudinal axis;
a packing unit disposed within the housing about the longitudinal axis; and
a piston configured to move along the longitudinal axis and to squeeze the packing unit towards the longitudinal axis,
wherein the packing unit includes,
an elastomer body including a compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain, and
a quantity of fluorine atoms attached to the polymer chain,
wherein the compound includes between 50 and 60% XNBR, between 25 to 35% carbon black, and the rest includes other materials, and
the quantity of fluorine atoms displaces at least an equal quantity of hydrogen atoms from the polymer chain when the elastomer body is fluorinated.
18. The annular blowout preventer of claim 17 , wherein a ratio of the quantity of fluorine atoms to a quantity of carbon atoms of the compound is between 0.18 and 0.26.
19. The annular blowout preventer of claim 17 , wherein a ratio of the quantity of fluorine atoms to a quantity of carbon atoms of the compound is between 0.26 and 0.34.
20. A device comprising:
an elastomer body including a compound of a carboxylated nitrile rubber (XNBR) base polymer having a polymer chain; and
a quantity of fluorine atoms attached to the polymer chain,
wherein the compound includes between 50 and 60% XNBR, between 25 to 35% carbon black, and the rest includes other materials, and
the quantity of fluorine atoms displaces at least an equal quantity of hydrogen atoms from the polymer chain when the elastomer body is fluorinated.