IP Library Granted Patent US 8,986,404
Granted Patent B2
US 8,986,404 · App. 12/829,801 · Granted Mar 24, 2015

Gas generator with starter mechanism and catalyst shield

Inventors: Alain Rosenzweig (Saint Maur des Fosses, FR); Andrew J. Curello (Hamden, CT); Constance R. Stepan (Oxford, CT); Michael Curello (Cheshire, CT); Paul Spahr (New Haven, CT)
Assignees: Societe BIC; The Commissariat a l'energie Atomique et aux Energies Alternatives (CEA)
H01M8/065C01B3/065C01B3/501C01B2203/0405Y02E60/50Y02E60/362
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Quick Facts
Patent No.
US 8,986,404
App. No.
12/829,801
Granted
Mar 24, 2015
Kind
B2
Abstract

The present application is directed to gas generators comprising a fuel mixture and a catalyst. The catalyst is contained in a self-regulated reactor or buoy, and selectively opens and closes to produce a gas in accordance with the demand for gas. This fuel mixture is generally a solution formed by dissolving a solid fuel component in a liquid fuel component. The mixing preferably occurs before the first use, and more preferably occurs immediately prior to the first use. The inventive gas generators preferably further comprises a starting mechanism that isolates the solid fuel from the liquid fuel or vice versa before the first use. In one embodiment, the starting mechanism further comprises a catalyst shield mechanism that isolates the catalyst in the reactor or buoy from the liquid and/or the solid fuel prior to the first use.

Claims (34)

1. A gas-generating apparatus comprising:

a first compartment containing a first fuel and a second compartment containing a second fuel, wherein the first and second fuel are mixed to form a fuel mixture, said fuel mixture reacts to produce a gas in the presence of a catalyst; and

wherein the first compartment comprises a cover connected to an actuator located on the outside of the gas-generating apparatus, wherein the actuator is selectively actuatable to mix the first and second fuels,

wherein a hollow shaft connects the actuator to a reactor within the gas-generator and is in fluid communication with a reference pressure and with an expandable member of the reactor, expandable member within the reactor, wherein the reactor houses the catalyst; wherein the cover is connected to the actuator by the shaft; and wherein when the actuator is actuated the cover moves away from the first compartment to open the first compartment.

2. The gas-generating apparatus of claim 1 , wherein the reactor opens or closes depending on a pressure difference between the reference pressure and an internal pressure of the gas-generating apparatus.

3. The gas-generating apparatus of claim 2 , wherein the reactor comprises a cup and a cap connected by the expandable member.

4. The gas-generating apparatus of claim 1 , wherein the actuator is movable by a user.

5. The gas-generating apparatus of claim 1 further comprising a hydrophobic gas separator.

6. The gas-generating apparatus of claim 5 , wherein the hydrophobic gas separator is under compression to separate the gas.

7. A gas-generating apparatus comprising:

a first compartment containing a first fuel and a second compartment containing a second fuel, wherein the first and second fuel are mixed to form a fuel mixture, said fuel mixture reacts to produce a gas in the presence of a catalyst; and

wherein the first compartment comprises a cover connected to an actuator located on the outside of the gas-generating apparatus, wherein the actuator is selectively actuatable to mix the first and second fuels,

wherein the cover is connected to the actuator by a flexible connector; and wherein when the actuator is actuated the cover moves away from the first compartment to open the first compartment.

8. The gas-generating apparatus of claim 7 , wherein the cover is connected to the actuator by a chord or a string.

9. The gas-generating apparatus of claim 7 , wherein the flexible connector is under tension.

10. The gas-generating apparatus of claim 9 , wherein the flexible member is released to actuate.

11. The gas-generating apparatus of claim 10 , wherein the flexible member is severed.

12. A gas-generating apparatus comprising:

a first compartment containing a first fuel and a second compartment containing a second fuel, wherein the first and second fuel are mixed to form a fuel mixture, said fuel mixture reacts to produce a gas in the presence of a catalyst; and

wherein the first compartment comprises a cover connected to an actuator located on the outside of the gas-generating apparatus, wherein the actuator is selectively actuatable to mix the first and second fuels

wherein the second compartment comprises a reactor which contains the catalyst, wherein a hollow tube fluidly connects an expandable member of the reactor with a reference pressure source; and wherein when the actuator is actuated the cover moves away from the first compartment to open the first compartment.

13. The gas-generating apparatus of claim 12 , wherein the reactor opens or closes depending on a pressure difference between a pressure within the expandable member and an internal pressure of the gas-generating apparatus.

14. The gas-generating apparatus of claim 13 , wherein the hollow tube is connected to at least one surface channel defined on an outer surface of the gas-generating apparatus.

15. The gas-generating apparatus of claim 12 , wherein the cover is frangible.

16. The gas-generating apparatus of claim 12 , wherein the cover is peelable.

17. A gas-generating apparatus comprising:

a first compartment containing a first fuel and a second compartment containing a second fuel, wherein the first and second fuel are mixed to form a fuel mixture, said fuel mixture reacts to produce a gas in the presence of a catalyst; and

wherein the first compartment comprises a cover connected to an actuator located on the outside of the gas-generating apparatus, wherein the actuator is selectively actuatable to mix the first and second fuels

wherein a catalyst shield covers the catalyst, wherein the catalyst shield is movable away from the catalyst when the actuator is actuated; and wherein when the actuator is actuated the cover moves away from the first compartment to open the first compartment.

18. The gas-generating apparatus of claim 17 , wherein the catalyst shield is connected to the cover.

19. A gas-generating apparatus comprising:

a first compartment containing a first fuel and a second compartment containing a second fuel, wherein the first and second fuel are mixed to form a fuel mixture, said fuel mixture reacts to produce a gas in the presence of a catalyst; and

wherein the first compartment comprises a cover connected to an actuator located on the outside of the gas-generating apparatus, wherein the actuator is selectively actuatable to mix the first and second fuels,

wherein the first fuel compartment is at least under a partial vacuum before the actuator is actuated; and wherein when the actuator is actuated the cover moves away from the first compartment to open the first compartment.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2015
From: SOCIÉTÉ BIC
To: INTELLIGENT ENERGY LIMITED
Reel/Frame 036280/0892 →
RE-ASSIGNMENT Recorded Sep 11, 2014
From: SOCIETE BIC
To: THE COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES (CEA)
Reel/Frame 033721/0280 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2010
From: ROSENZWEIG, ALAIN; CURELLO, ANDREW J.; STEPAN, CONSTANCE R.; CURELLO, MICHAEL; SPAHR, PAUL
To: SOCIETE BIC
Reel/Frame 024908/0536 →
Continuity (3)
Continuation In Part PCTUS2009063108 · Nov 3, 2009
Continuation In Part 29359037 · Apr 5, 2010
Related Publication 20110099904A1 · May 5, 2011