IP Library Granted Patent US 7,993,615
Granted Patent B1
US 7,993,615 · App. 12/830,850 · Granted Aug 9, 2011

Integrated flue gas dehumidification and wet cooling tower system

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Quick Facts
Patent No.
US 7,993,615
App. No.
12/830,850
Granted
Aug 9, 2011
Kind
B1
Abstract

A method and system for dehumidifying flue gas from a flue gas generating. Water is supplied from a cooling tower to a heat exchanger in the liquid in the lower end of a wet flue gas processor for cooling the liquid in the lower end of the wet flue gas processor to condense water from the flue gas into the liquid in the wet flue gas processor. Returning water from the heat exchanger to the cooling tower cools the water and the liquid with the condensed water is supplied from the wet flue gas processor to the cooling tower as make-up water for the cooling tower to reduce or eliminate the need for fresh make-up water.

Claims (31)

1. A method for dehumidifying flue gas from a flue gas generating process, comprising:

supplying the flue gas from the flue gas generating process to a wet flue gas processor having a lower end from which liquid in the wet flue gas processor is supplied to an upper end of the wet flue gas processor for spraying liquid onto flue gas in the wet flue gas processor;

providing a wet cooling tower;

supplying water from the cooling tower to a heat exchanger in the liquid in the lower end of the wet flue gas processor for cooling the liquid in the lower end of the wet flue gas processor to condense water from the flue gas into the liquid in the wet flue gas processor;

returning the water from the heat exchanger to the cooling tower for cooling the water in the cooling tower before it is returned to the wet flue gas processor; and

supplying liquid including with the condensed water from the wet flue gas processor as make-up water to the cooling tower.

2. The method of claim 1 , wherein the flue gas generating process comprises the combustion of carbonaceous material in a boiler.

3. The method of claim 1 , wherein the flue gas generating process comprises the oxy-combustion of carbonaceous material in a boiler.

4. The method of claim 1 , wherein the liquid in the wet flue gas processor is slurry containing solids, the method including purging solids that reach the cooling tower from the wet flue gas processor, from the cooling tower with some of the water from the cooling tower and adding make-up water to the cooling tower to replace the water purged with the solids.

5. The method of claim 1 , including pumping the water at least one of to and from the cooling tower, and from and to the wet flue gas processor respectively.

6. The method of claim 1 , wherein the liquid in the wet flue gas processor is slurry.

7. The method of claim 1 , wherein the liquid in the wet flue gas processor is slurry and including pumping the slurry from the lower end to the upper end of the wet flue gas processor.

8. The method of claim 1 , wherein the liquid in the wet flue gas processor is slurry containing solids, the method including purging solids that reach the cooling tower from the wet flue gas processor from the cooling tower with some of the water from the cooling tower, adding make-up water to the cooling tower to replace the water purged with the solids, and pumping the slurry from the lower end to the upper end of the wet flue gas processor.

9. The method of claim 1 , wherein the wet flue gas processor is a wet flue gas desulfurization unit.

10. The method of claim 1 , wherein the wet flue gas processor is a quench cooler.

11. The method of claim 1 , including removing an amount of heat by supplying water to the heat exchanger to achieve a reduced temperature to a latent heat of vaporization plus a sensible heat in the flue gas.

12. The method of claim 1 , including removing an amount of heat from the cooling tower by evaporating water from the cooling tower.

13. The method of claim 1 , including removing an amount of heat by supplying water to the heat exchanger to achieve a reduced temperature in the flue gas to a latent heat of vaporization plus a sensible heat in the flue gas and removing the same amount of heat from the cooling tower by evaporating water from the cooling tower.

14. The method of claim 1 , including supplying dehumidified flue gas for the wet flue gas processor to a downstream unit for one of: CO2 compression and purification for oxy-combustion; and for post combustion CO2 capture.

15. A system for dehumidifying flue gas from a flue gas generating process, comprising:

a wet flue gas processor for receiving flue gas from the flue gas generating process and having a lower end from which liquid in the wet flue gas processor is supplied to an upper end of the wet flue gas processor for spraying liquid onto flue gas in the wet flue gas processor;

a heat exchanger in the liquid in the lower end of the wet flue gas processor;

a wet cooling tower;

means for supplying water from the cooling tower to the heat exchanger in the liquid in the lower end of the wet flue gas processor for cooling the liquid in the lower end of the wet flue gas processor to condense water from the flue gas and into the liquid in the wet flue gas processor;

means for returning the water from the heat exchanger to the cooling tower for cooling the water in the cooling tower before it is returned to the wet flue gas processor; and

means for supplying liquid with the condensed water from the wet flue gas processor to the cooling tower.

16. The system of claim 15 , including a carbonaceous material burning boiler connected to the wet flue gas processor and for generating the flue gas.

17. The system of claim 15 , wherein the flue gas generating process comprises the oxy-combustion boiler.

18. The system of claim 15 , wherein the liquid in the wet flue gas processor is slurry containing solids and including means for purging the solids from the cooling tower with some of the water from the cooling tower and adding make-up water to the cooling tower to replace the water purged with the solids.

19. The system of claim 15 , including a pump for pumping the water at least one of to and from the cooling tower, and respectively from and to the wet flue gas processor.

20. The system of claim 15 , wherein the liquid in the wet flue gas processor is slurry containing solids, the system including means for purging the solids from the cooling tower with some of the water from the cooling tower and adding make-up water to the cooling tower to replace the water purged with the solids and a pump for pumping the slurry from the lower end to the upper end of the wet flue gas processor.

Assignments (11)
SECURITY INTEREST Recorded Jul 18, 2025
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: B. RILEY FINANCIAL, INC.
Reel/Frame 072053/0943 →
SECURITY INTEREST Recorded Mar 3, 2025
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: PENSION BENEFIT GUARANTY CORPORATION
Reel/Frame 070380/0647 →
RELEASE OF SECURITY INTEREST Recorded Sep 13, 2024
From: MSD PCOF PARTNERS XLV, LLC
To: THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; AMERICON LLC
Reel/Frame 069017/0362 →
SECURITY INTEREST Recorded Jan 19, 2024
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: AXOS BANK, AS ADMINISTRATIVE AGENT
Reel/Frame 066354/0765 →
SECURITY INTEREST Recorded Jul 22, 2021
From: THE BABCOCK & WILCOX COMPANY (F/K/A BABCOCK & WILCOX POWER GENERATION GROUP, INC.); BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC; DIAMOND POWER INTERNATIONAL, LLC (F/K/A DIAMOND POWER INTERNATIONAL, INC.)
To: MSD PCOF PARTNERS XLV, LLC, AS AGENT
Reel/Frame 056962/0486 →
RELEASE OF SECURITY INTEREST Recorded Jul 1, 2021
From: BANK OF AMERICA, N.A.
To: DIAMOND POWER INTERNATIONAL, LLC (F/K/A DIAMOND POWER INTERNATIONAL, INC.); MEGTEC TURBOSONIC TECHNOLOGIES, INC.; THE BABCOCK & WILCOX COMPANY (F/K/A BABCOCK & WILCOX POWER GENERATION GROUP, INC.); BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC (F/K/A MCDERMOTT TECHNOLOGY, INC.); SOFCO-EFS HOLDINGS LLC; BABCOCK & WILCOX MEGTEC, LLC
Reel/Frame 057337/0823 →
RELEASE OF SECURITY INTEREST Recorded May 17, 2018
From: LIGHTSHIP CAPITAL LLC
To: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX MEGTEC, LLC; MEGTEC TURBOSONIC TECHNOLOGIES, INC.; BABCOCK & WILCOX UNIVERSAL, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC
Reel/Frame 046182/0829 →
SECURITY INTEREST Recorded Aug 10, 2017
From: THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX MEGTEC, LLC; MEGTEC TURBOSONIC TECHNOLOGIES, INC.; BABCOCK & WILCOX UNIVERSAL, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC
To: LIGHTSHIP CAPITAL LLC
Reel/Frame 043515/0001 →
CHANGE OF NAME Recorded Sep 24, 2015
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
To: THE BABCOCK & WILCOX COMPANY
Reel/Frame 036675/0434 →
SECURITY INTEREST Recorded Jul 28, 2015
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC. (TO BE RENAMED THE BABCOCK AND WILCOX COMPANY)
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 036201/0598 →
SECURITY INTEREST Recorded Jul 22, 2014
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 033380/0744 →