Expandable fixation assemblies
View Patent ↗Expandable fixation assemblies, expandable cranial fixation assemblies, and expandable intervertebral implant assemblies are provided for securing structures to bone and for securing bones and/or bone segments with respect to each other. An expansion member can be moved through at least a portion of an expandable fixation body, thereby causing expansion of the expandable fixation body, such that bone engagement features of the expandable fixation body engage surrounding structure, such as bone.
1. An expandable bone fixation assembly comprising:
an expandable fixation member defining a proximal end and a distal end spaced apart from the proximal end along a first axis, the expandable fixation member having an expandable shaft that is circumferentially solid and extending between the proximal and distal ends, the expandable shaft having an axial bore extending therein along the first axis, and the expandable shaft having an anchoring region disposed at the distal end, the anchoring region in radial alignment with the bore and having anchoring geometry formed thereon, wherein the axial bore defines an inner diameter; and
an expansion member having an elongate shaft and a mandrel that extends from a distal end of the elongate shaft, the elongate shaft having a substantially constant cross-sectional dimension that is sized to fit within the axial bore, such that at least a portion of the shaft is in radial alignment with a first portion of the axial bore, the mandrel having an outer dimension that is greater than the inner diameter of at least a second portion of the axial bore that is distal with respect to the first portion of the axial bore, such that when the mandrel is biased through the axial bore, the mandrel biases at least a portion of the anchoring region of the shaft radially outward to an expanded configuration,
whereby when the anchoring region is in the expanded configuration, the inner diameter of the first portion of the axial bore is greater than or equal to the inner diameter of the second portion of the axial bore.
2. The expandable bone fixation assembly as recited in claim 1 , wherein the expandable fixation member further includes a head at the proximal end, the axial bore further extending through the head.
3. The expandable bone fixation assembly as recited in claim 2 , wherein the head is deformable.
4. The expandable bone fixation assembly as recited in claim 1 , wherein an external surface of the head has anchoring geometries formed thereon, the anchoring geometries configured to engage with surrounding structure.
5. The expandable bone fixation assembly as recited in claim 4 , wherein the surrounding structure is at least one of a bone plate, a bone, a bone segment, an osteosynthesis device, a bone graft, a bone graft substitute, and a bone substitute.
6. The expandable bone fixation assembly as recited in claim 5 , wherein the bone plate has second anchoring geometries formed therein, the second anchoring geometries configured to engage with the anchoring geometries.
7. The expandable bone fixation assembly as recited in claim 6 , wherein the axial bore is tapered within the head.
8. The expandable bone fixation assembly as recited in claim 2 , wherein the head has a plurality of axial slots formed therein.
9. The expandable bone fixation assembly as recited in claim 1 , wherein the bore axis is offset with respect to a central longitudinal axis.
10. The expandable bone fixation assembly as recited in claim 1 , wherein the bore axis is angled with respect to a central longitudinal axis.
11. The expandable bone fixation assembly as recited in claim 1 , wherein the mandrel has a beveled surface and the distal end of the expandable shaft is configured to engage with the beveled surface.
12. The expandable bone fixation assembly as recited in claim 1 , wherein the mandrel has a cutting surface extending therefrom.
13. The expandable bone fixation assembly as recited in claim 12 , wherein the distal end of the expandable shaft has a second cutting surface formed thereon.
14. The expandable bone fixation assembly as recited in claim 13 , wherein the second cutting surface comprises a plurality of cutting flutes extending axially along the expandable shaft.
15. The expandable bone fixation assembly as recited in claim 1 , wherein the anchoring region originates at the distal end and extends toward the proximal end along at least a portion of the expandable shaft.
16. The expandable bone fixation assembly as recited in claim 15 , wherein the expandable shaft has a second external threaded section, the second external threaded section originating at the proximal end and extending towards the distal end along at least a portion of the expandable shaft.
17. The expandable bone fixation assembly as recited in claim 16 , wherein second threads of the second external threaded section have a second pitch that is different from a first pitch of first threads of the external threaded section.
18. The expandable bone fixation assembly as recited in claim 16 , wherein second threads of the second external threaded section have a second thread angle that is different from a first thread angle of first threads of the external threaded section.
19. The expandable bone fixation assembly as recited in claim 18 , wherein the second thread angle opposes the first thread angle.
20. The expandable bone fixation assembly as recited in claim 1 , wherein the distal end of the expandable shaft is closed.
21. The expandable bone fixation assembly as recited in claim 1 , wherein the mandrel has a plurality of relief structures formed therein.
22. The expandable bone fixation assembly as recited in claim 2 , wherein the expandable shaft has a locking structure formed thereon at a distal end of the head, the locking structure configured to expand into contact with surrounding structure.
23. The expandable bone fixation assembly as recited in claim 1 , wherein the anchoring geometry is a plurality of projections spaced apart along the first axis.
24. An expandable bone fixation assembly comprising:
an expandable fixation member defining a proximal end and a distal end spaced apart from the proximal end along a first axis, the expandable fixation member having an expandable shaft that is circumferentially solid and extending between the proximal and distal ends, the expandable shaft having an axial bore extending therein along the first axis, the expandable shaft having an anchoring region disposed at the distal end, the anchoring region in radial alignment with the bore and having anchoring geometry formed thereon, wherein the axial bore defines an inner diameter; and
an expansion member configured to move within the axial bore along the first axis, the expansion member having an elongate shaft and a mandrel that extends from a distal end of the elongate shaft, the elongate shaft having a substantially constant cross-sectional dimension that is sized to fit within the axial bore, such that at least a portion of the shaft is in radial alignment with a first portion of the axial bore, the mandrel having an outer dimension that is greater than the inner diameter of at least a second portion of the axial bore, wherein the second portion of the axial bore is distal with respect to the first portion of the axial bore, such that when the mandrel is moved toward the proximal end of the expandable fixation member through the second portion of the axial bore, the mandrel biases at least a portion of the anchoring region of the shaft radially outward to an expanded configuration so as to increase the inner diameter of the second portion of the axial bore,
whereby a portion of the anchoring region that is in radial alignment with the distal end of the expandable fixation member remains in the expanded configuration after the mandrel has been moved completely through the second portion of the axial bore.
25. The expandable bone fixation assembly of claim 24 , whereby when mandrel has been moved completely through the at least a portion of the anchoring region, the inner diameter of the first portion of the axial bore is greater than or equal to the inner diameter of the second portion of the axial bore.
26. The expandable bone fixation assembly of claim 24 , wherein the inner diameter of the second portion of the axial bore when the mandrel biases the anchoring region in the expanded configuration is at least the same as the inner diameter of the second portion of the axial bore when the mandrel has been completely moved through the at least a portion of the anchoring region.
27. The expandable bone fixation assembly of claim 24 , wherein the expandable fixation member further includes a head at the proximal end, the axial bore further extending through the head.
28. The expandable bone fixation assembly of claim 27 , wherein axial bore defines a proximal portion in radial alignment with the head, and the second portion is disposed at the distal end of the expandable fixation member, and the first portion extends between the proximal and the second portions.
29. The expandable bone fixation assembly as recited in claim 23 , wherein the anchoring geometry is a thread.
30. The expandable bone fixation assembly as recited in claim 24 , wherein the anchoring geometry is a plurality of projections spaced apart along the first axis.
31. The expandable bone fixation assembly as recited in claim 30 , wherein the anchoring geometry is a thread.