Railcar weighing system
View Patent ↗One or more sensors mounted on a railcar sense the effect of weight of the railcar and transmit the data, for example via a communication link, to a user for storage and feedback where needed. In one embodiment the sensors are mounted on one or more rail trucks that carry the car body.
1. A system, comprising:
a railcar including a car body and a truck arrangement,
a car-body weight sensor mounted on said railcar,
a transmitter coupled to said sensor for transmitting a signal representing of the output of said sensor,
a communications link coupled to the transmitter for communicating the signal from said transmitter to a central office;
a support pad between said car body and said truck arrangement;
said car body resting on said support pad and being horizontally swivelable about an axis through a center of the support pad;
at least one of said car body and said truck arrangement having a flexible load bearing member that is subject to and repeatably deforms under stress and strain due to the load borne by the member;
said sensor being a stress/strain gauge mounted on one of said flexible members outside of said support pad that measures stress/strain based on the deformation of the flexible member upon which it is mounted;
wherein said sensor is mounted on one of said members at one end of the railcar for measuring the entire weight of the car.
2. A system as in claim 1 , wherein said member on said car body and said member on said truck arrangement each constitutes a flexible component that flexes in response to the weight of the car body, and
said sensor is mounted on one of said components and produces an output in response to the flexure of said one of said components as a measure of the weight of the car body.
3. A system as in claim 2 , wherein the sensor is one of a longitudinal strain gage and a longitudinally extending vibrating wire sensor to capture flexing of said one of said components.
4. A system as in claim 1 , wherein a temperature detector mounted on one of the members and coupled to said transmitter measures the temperature, and said transmitter adjusts the signal representing the output of said sensor on the basis of the output of the temperature detector.
5. A system as in claim 1 , wherein a temperature detector mounted on one of the members and coupled to said transmitter measures the temperature, and said transmitter adjusts the signal representing the output of said sensor on the basis of the output of the temperature detector, and based on current temperature, rate of change of temperature, and rate of change of rate of change of temperature.
6. A system as in claim 1 , wherein said sensor includes one of a stress sensing element and a strain sensing element for measuring movement of said railcar member and weight of the car body and lading.
7. A system as in claim 1 , wherein said sensor is arranged to be user movable while the car body rests on said support pad of said truck arrangement.
8. A system as in claim 1 , wherein said transmitter is part of a wireless network for communicating data from various sensors to a central processor on a railcar platform.
9. A system as in claim 1 , wherein said sensor includes a pair of mounting brackets and a longitudinal vibrating sensing component.
10. A system as in claim 1 , wherein said sensor includes a pair of mounting brackets and one of a non-stressed load measuring device, a stress measuring device, and a strain measuring device.
11. A system as in claim 1 , wherein said transmitter transmits data at regular intervals.
12. A system as in claim 1 , wherein said sensor is in the form of a longitudinal element.
13. A system as in claim 1 , wherein said sensor has two ends.
14. A system as in claim 1 , wherein said sensor is in the form of a longitudinal element having two ends.
15. A system as in claim 1 , wherein said sensor is in the form of a longitudinal element having two ends, so that flexing of the member on which the sensor is mounted changes the length of the sensor.
16. A system as in claim 1 , wherein said railcar includes said truck arrangement as a first truck arrangement with first coaxial wheels, and further includes a second truck arrangement having second coaxial wheels,
the system further comprising at least one of said car body and said second truck arrangement having a further flexible member subject to stress and strain,
said first and second truck arrangements being spaced longitudinally along said rail car body, the system further comprising second car-body weight sensor mounted on one of said further flexible members.
17. A system as in claim 1 , wherein said sensor is one of a plurality of sensors mounted on said flexible members.
18. A system as in claim 1 , wherein said member on said truck arrangement on which said sensor is mounted is exposed for mounting or removal while said rail car rests on said truck arrangement.
19. A system as in claim 1 , wherein said sensor is removably mounted on said railcar while said car body rests on said truck arrangement.