IP Library Granted Patent US 8,552,480
Granted Patent B2
US 8,552,480 · App. 12/847,833 · Granted Oct 8, 2013

Aluminum indium antimonide focal plane array

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Quick Facts
Patent No.
US 8,552,480
App. No.
12/847,833
Granted
Oct 8, 2013
Kind
B2
Abstract

In one embodiment, a detector includes an Al z In (1-x) Sb passivation/etch stop layer, an Al x In (1-x) Sb absorber layer disposed above the Al z n (1-z) Sb passivation/etch stop layer, and an Al y In (1-y) Sb passivation layer disposed above the Al x In (1-x) Sb absorber layer, wherein x<z and x<y. The detector further includes a junction formed in a region of the Al x In (1−x) Sb absorber layer, and a metal contact disposed above the junction and through the Al y In (1-y) Sb passivation layer.

Claims (45)

1. A detector comprising:

an Al z In (1-z) Sb passivation/etch stop layer;

an Al x In (1-x) Sb absorber layer disposed above the Al z In (1-z) Sb passivation/etch stop layer, wherein x<z;

an Al y In (1-y) Sb passivation layer disposed above the Al x In (1-x) Sb absorber layer, wherein x<y;

a junction formed in a region of the Al x In (1-x) Sb absorber layer; and

a metal contact disposed above the junction and through the Al y In (1-y) Sb passivation layer.

2. The detector of claim 1 , wherein the Al z In (1-z) Sb passivation/etch stop layer, the Al x in (1-x) Sb absorber layer, and the Al y In (1-y) Sb passivation layer are each epitaxial layers formed consecutively during one growth run.

3. The detector of claim 1 , wherein z is between about 0.02 and about 0.13, x is between about 0.01 and about 0.1, and y is between about 0.02 and about 0.13.

4. The detector of claim 1 , wherein the Al z In (1-z) Sb passivation/etch stop layer has a thickness between about 100 angstroms and about 10,000 angstroms, the Al x In (1-x) Sb absorber layer has a thickness between about 30,000 angstroms and about 150,000 angstroms, and the Al y In (1-y) Sb passivation layer has a thickness between about 100 angstroms and about 10,000 angstroms.

5. The detector of claim 1 , wherein the junction is selected from the group consisting of a p-n junction, an n-p junction, a p-i-n junction, and a n-i-p junction.

6. The detector of claim 1 , comprising:

an overglass layer disposed above the Al y In (1-y) Sb passivation layer; and

an indium bump disposed above the metal contact and the overglass layer.

7. The detector of claim 1 , comprising:

an antireflective layer disposed below the Al x In (1-x) Sb absorber layer.

8. The detector of claim 1 , comprising:

an InSb substrate above which an InSb buffer layer, the Al z In (1-z) Sb passivation/etch stop layer, and the Al x In (1-x) Sb absorber layer are formed, wherein the InSb substrate and the InSb buffer layer are subsequently removed to expose a back surface of the Al z In (1-z) Sb passivation/etch stop layer.

9. An infrared sensor array comprising:

a two-dimensional array of detectors, each of the detectors comprising:

an Al z In (1-z) Sb passivation/etch stop layer

an Al x In (1-x) Sb absorber layer disposed above the Al z In (1-z) Sb passivation/etch stop layer, wherein x<z;

an Al y In (1-y) Sb passivation layer disposed above the Al x In (1-x) Sb absorber layer, wherein x<y;

a junction formed in a region of the Al x In (1-x) Sb absorber layer;

a metal contact disposed above the junction and through the Al y In (1-y) Sb passivation layer;

an overglass layer disposed above the metal contact; and

a bump contact disposed above the metal contact and through the overglass layer.

10. The sensor array of claim 9 , wherein the Al z In (1-z) Sb passivation/etch stop layer, the Al x In (1-x) Sb absorber layer, and the Al y In (1-y) Sb passivation layer are each epitaxial layers formed consecutively during one growth run.

11. The sensor array of claim 9 , wherein z is between about 0.02 and about 0.13, x is between about 0.01 and about 0.1, and y is between about 0.02 and about 0.13.

12. The sensor array of claim 9 , comprising:

an antireflective layer disposed below the Al x In (1-x) Sb absorber layer.

13. The sensor array of claim 9 , comprising:

an InSb substrate above which an InSb buffer layer, the Al z In (1-z) Sb passivation/etch stop layer, and the Al x In (1-x) Sb absorber layer are formed, wherein the InSb substrate and the InSb buffer layer are subsequently removed to expose a back surface, of the Al z In (1-z) Sb passivation/etch stop layer.

14. A method of fabricating a detector, the method comprising:

providing an InSb substrate;

forming, by epitaxial growth in one growth run, an Al z In (1-y) Sb passivation/etch stop layer above a surface of the InSb substrate, an Al x In (1-x) Sb absorber layer above a surface of the Al z In (1-z) Sb passivation/etch stop layer, and an Al y In (1-y) Sb passivation layer above the Al x In (1-x) Sb absorber layer, wherein x<z and x<y;

forming a junction in a region of the Al x In (1-x) Sb absorber layer;

forming a metal contact above the junction and through the Al y In (1-y) Sb passivation layer; and

removing the InSb substrate to expose the Al z In (1-z) Sb passivation/etch stop layer.

15. The method of claim 14 , wherein the Al z In (1-z) Sb passivation/etch stop layer, the Al x In (1-x) Sb absorber layer, and the Al y In (1-y) Sb passivation layer are each formed by one of molecular beam epitaxy (MBE), metal-organic condensed vapor deposition (MOCVD), or liquid phase epitaxy (LPE).

16. The method of claim 14 , wherein z is between about 0.02 and about 0.13, x is between about 0.01 and about 0.1, and y is between about 0.02 and about 0.13.

17. The method of claim 14 , wherein the Al z In (1-z) Sb passivation/etch stop layer is formed to a thickness between about 100 angstroms and about 10,000 angstroms, the Al x In (1-x) Sb absorber layer is formed to a thickness between about 30,000 angstroms and about 150,000 angstroms, and the Al y In (1-y) Sb passivation layer is formed to a thickness between about 100 angstroms and about 10,000 angstroms.

18. The method of claim 14 , wherein the InSb substrate is removed by mechanical and/or chemical etching.

19. The method of claim 14 , wherein forming the junction includes forming one of a p-n junction, an n-p junction, a p-i-n junction, or a n-i-p junction.

20. The method of claim 14 , comprising:

forming an antireflective layer over the exposed Al z In (1-z) Sb passivation/etch stop layer.

Assignments (1)
MERGER AND CHANGE OF NAME Recorded Nov 24, 2021
From: FLIR SYSTEMS, INC.; FIREWORK MERGER SUB II, LLC
To: TELEDYNE FLIR, LLC
Reel/Frame 058832/0915 →