MAGNETIC SHEET COMPOSITION, MAGNETIC SHEET, AND METHOD FOR PRODUCING MAGNETIC SHEET
To provide a magnetic sheet composition, which contains: a binder; magnetic powder; and a curing agent, wherein the binder contains a thermosetting organic resin, and the curing agent contains a sulfonium borate complex expressed by General Formula 1: where R 1 is an aralkyl group, R 2 is a lower alkyl group, X is a halogen atom, and n is an integer of 0 to 3.
1 . A magnetic sheet composition, comprising:
a binder;
magnetic powder; and
a curing agent,
wherein the binder contains a thermosetting organic resin, and the curing agent contains a sulfonium borate complex expressed by General Formula 1:
where R 1 is an aralkyl group, R 2 is a lower alkyl group, X is a halogen atom, and n is an integer of 0 to 3.
2 . The magnetic sheet composition according to claim 1 , wherein R 1 is a benzyl group, an o-methyl benzyl group, or a (1-naphthyl)methyl group.
3 . The magnetic sheet composition according to claim 1 , wherein R 2 is a methyl group.
4 . The magnetic sheet composition according to claim 1 , wherein the sulfonium borate complex is contained in an amount of 2 parts by mass to 15 parts by mass relative to 106.1 parts by mass of the binder.
5 . The magnetic sheet composition according to claim 1 , further comprising a flame retardant, wherein the flame retardant contains carboxylic acid amide-containing melamine cyanurate.
6 . A method for producing a magnetic sheet, comprising:
applying a magnetic sheet composition onto a substrate;
drying the magnetic sheet composition applied onto the substrate; and
thermosetting the dried magnetic sheet composition,
wherein the magnetic sheet composition comprises:
a binder;
magnetic powder; and
a curing agent,
wherein the binder contains a thermosetting organic resin, and the curing agent contains a sulfonium borate complex expressed by General Formula 1:
where R 1 is an aralkyl group, R 2 is a lower alkyl group, X is a halogen atom, and n is an integer of 0 to 3.
7 . The method for producing a magnetic sheet according to claim 6 , further comprising:
stacking a convex-concave forming layer and a pattern transferring layer on a surface of a magnetic layer, which is formed by thermosetting the magnetic sheet composition, in this order from the side of the magnetic layer so as to form a stacked body; and
hot-pressing the stacked body so as to transfer a surface configuration of the pattern transferring layer to surfaces of the convex-concave forming layer and the magnetic layer, as well as bonding the convex-concave forming layer and the magnetic layer together.
8 . A magnetic sheet, obtained by the method comprising:
applying a magnetic sheet composition onto a substrate;
drying the magnetic sheet composition applied onto the substrate; and
thermosetting the dried magnetic sheet composition,
wherein the magnetic sheet composition comprises:
a binder;
magnetic powder; and
a curing agent,
wherein the binder contains a thermosetting organic resin, and the curing agent contains a sulfonium borate complex expressed by General Formula 1:
where R 1 is an aralkyl group, R 2 is a lower alkyl group, X is a halogen atom, and n is an integer of 0 to 3.