IP Library Granted Patent US 7,922,809
Granted Patent B1
US 7,922,809 · App. 12/857,248 · Granted Apr 12, 2011

Methods and compositions using calcium carbonate

Assignee: Calera Corporation
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Quick Facts
Patent No.
US 7,922,809
App. No.
12/857,248
Granted
Apr 12, 2011
Kind
B1
Abstract

Provided herein are compositions and methods including hydraulic cement, supplementary cementitious material, and/or self-cementing material. Methods for making the compositions and using the compositions are provided.

Claims (19)

1. A composition, comprising a hydraulic cement, the hydraulic cement comprising at least 47% w/w vaterite, wherein the composition upon combination with water, setting, and hardening has a compressive strength of at least 14 MPa.

2. A composition, comprising a hydraulic cement, the hydraulic cement comprising at least 10% w/w vaterite and at least 1% w/w amorphous calcium carbonate (ACC), wherein the composition upon combination with water, setting, and hardening has a compressive strength of at least 14 MPa.

3. The composition of claim 1 , wherein the composition has a compressive strength in a range of 20-40 MPa.

4. The composition of claim 1 , wherein the composition has a carbon isotopic fractionation value (δ 13 C) of between −12‰ to −25‰.

5. The composition of claim 1 , wherein the vaterite is in a range of 47% w/w to 99% w/w.

6. The composition of claim 2 , wherein the composition comprises ACC in a range of 1% w/w to 53% w/w.

7. The composition of claim 1 , further comprising a polymorph selected from the group consisting of amorphous calcium carbonate, aragonite, calcite, ikaite, a precursor phase of vaterite, a precursor phase of aragonite, an intermediary phase that is less stable than calcite, polymorphic forms in between these polymorphs, and combination thereof.

8. The composition of claim 1 , further comprising strontium (Sr) in an amount of 1-50,000 parts per million (ppm).

9. The composition of claim 1 , wherein the composition is a particulate composition with an average particle size of 0.1-100 microns.

10. The composition of claim 1 , further comprising nitrogen oxide, sulfur oxide, mercury, metal, derivative of any of nitrogen oxide, sulfur oxide, mercury, and/or metal, or combination thereof.

11. The composition of claim 1 , further comprising Portland cement clinker, aggregate, supplementary cementitious material (SCM), or combination thereof.

12. The composition of claim 1 , wherein the composition has a zeta potential of between −25 to 45 mV.

13. A method for making a composition of claim 1 , comprising:

(a) contacting an alkaline earth-metal containing water with a CO 2 source; and

(b) subjecting the alkaline earth-metal containing water of step (a) to one or more conditions to make the composition of claim 1 .

14. The method of claim 13 , wherein the CO 2 source is an industrial waste stream comprising flue gas from combustion; a flue gas from a chemical processing plant; a flue gas from a plant that produces CO 2 as a byproduct; or combination thereof.

15. The method of claim 13 , wherein the alkaline earth-metal containing water is sea water, brine, or combination thereof.

16. The method of claim 13 , wherein the one or more conditions comprise contacting the alkaline earth-metal containing water with a proton removing agent.

17. The method of claim 16 , wherein the proton removing agent is selected from the group consisting of oxide, hydroxide, carbonate, coal ash, naturally occurring mineral, and combination thereof.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2019
From: CALERA CORPORATION
To: ARELAC, INC.
Reel/Frame 050398/0562 →
CONFIRMATORY LICENSE Recorded Jun 3, 2014
From: CALERA CORPORATION
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 033114/0702 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 2, 2011
From: RIES, JUSTIN
To: CALERA CORPORATION
Reel/Frame 026689/0894 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2010
From: CONSTANTZ, BRENT R.; FARSAD, KASRA; CAMIRE, CHRIS; CHEN, IRVIN
To: CALERA CORPORATION
Reel/Frame 024886/0885 →
Continuity (3)
Provisional Application 61291811 · Dec 31, 2009
Provisional Application 61360829 · Jul 1, 2010
Provisional Application 61371606 · Aug 6, 2010