IP Library Granted Patent US 8,114,214
Granted Patent B2
US 8,114,214 · App. 12/857,267 · Granted Feb 14, 2012

Methods and compositions using calcium carbonate

Assignee: Calera Corporation
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Quick Facts
Patent No.
US 8,114,214
App. No.
12/857,267
Granted
Feb 14, 2012
Kind
B2
Abstract

Provided herein are compositions and methods including hydraulic cement, supplementary cementitious material, and/or self-cementing material. Methods for making the compositions and using the compositions are provided.

Claims (11)

1. A composition, comprising a non-naturally occurring supplementary cementitious material (SCM), the SCM comprising at least 47% w/w vaterite, wherein the composition upon combination with water, setting, and hardening, has a compressive strength of at least 14 MPa and wherein the composition comprises a carbon isotopic fractionation value (δ 13 C) of between −12‰ to −25‰.

2. A composition, comprising a non-naturally occurring SCM, the SCM comprising at least 10% w/w vaterite and at least 1% w/w amorphous calcium carbonate (ACC), wherein the composition upon combination with water, setting, and hardening has a compressive strength of at least 14 MPa and wherein the composition comprises a carbon isotopic fractionation value (δ 13 C) of between −12‰ to −25‰.

3. The composition of claim 1 , wherein the composition has a compressive strength in a range of 20-40 MPa.

4. The composition of claim 1 , wherein the vaterite is in a range of 47% w/w to 99% w/w.

5. The composition of claim 2 , wherein the composition comprises ACC in a range of 1% w/w to 53% w/w.

6. The composition of claim 1 , further comprising a polymorph selected from the group consisting of amorphous calcium carbonate, aragonite, calcite, ikaite, a precursor phase of vaterite, a precursor phase of aragonite, an intermediary phase that is less stable than calcite, polymorphic forms in between these polymorphs, and combination thereof.

7. The composition of claim 1 , further comprising strontium (Sr) in an amount of 1-50,000 parts per million (ppm).

8. The composition of claim 1 , wherein the composition is a particulate composition with an average particle size of 0.1-100 microns.

9. The composition of claim 1 , further comprising nitrogen oxide, sulfur oxide, mercury, metal, derivative of any of nitrogen oxide, sulfur oxide, mercury, metal, or combination thereof.

10. The composition of claim 1 , further comprising Portland cement clinker, aggregate, other supplementary cementitious material (SCM), or combination thereof.

11. A composition, comprising a SCM of claim 1 , wherein at least 16% by wt of SCM mixed with OPC upon combination with water, setting, and hardening, results in no more than 10% reduction in a compressive strength of the OPC at 28 days when compared to the compressive strength in a range of 17-45 MPa of the OPC along upon combination with water, setting, and hardening.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2019
From: CALERA CORPORATION
To: ARELAC, INC.
Reel/Frame 050398/0562 →
CONFIRMATORY LICENSE Recorded Jan 3, 2017
From: CALERA CORPORATION
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 041233/0470 →
CONFIRMATORY LICENSE Recorded Aug 6, 2013
From: CALERA CORPORATION
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 031035/0912 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2011
From: RIES, JUSTIN
To: CALERA CORPORATION
Reel/Frame 026693/0006 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 7, 2010
From: CONSTANTZ, BRENT R.; FARSAD, KASRA; CAMIRE, CHRIS; PATTERSON, JOSHUA; FERNANDEZ, MIGUEL; YACCATO, KARIN; THATCHER, RYAN; STAGNARO, JOHN; CHEN, IRVIN; OMELON, SIDNEY; HODSON, KEITH; CLODIC, LAURENCE; GERAMITA, KATHARINE; HOLLAND, TERENCE C.
To: CALERA CORPORATION
Reel/Frame 024949/0531 →
Continuity (4)
Provisional Application 61291811 · Dec 31, 2009
Provisional Application 61360829 · Jul 1, 2010
Provisional Application 61371606 · Aug 6, 2010
Related Publication 20110067603A1 · Mar 24, 2011