Method and arrangement for measuring at least one physical magnitude, such as temperature, flow or pressure of the cooling fluid flowing in an individual cooling element circuit of a cooling element in a metallurgical furnace
View Patent ↗The invention relates to a method and arrangement for measuring at least one physical magnitude, such as temperature, flow or pressure of the cooling fluid flowing in an individual cooling element cycle ( 3 ) of a cooling element ( 1 ) in a metallurgical furnace. The arrangement includes a supply header ( 2 ) for distributing the cooling fluid and for feeding it to the cooling element cycles ( 3 ) of the cooling elements ( 1 ), and a collection header ( 4 ) for collecting and receiving cooling fluid from the cooling element cycles ( 3 ) of the cooling elements ( 1 ). The arrangement includes a survey line ( 5 ) that is by intermediation of a valve arrangement ( 6 ) in fluid connection with at least one cooling element cycle ( 3 ), so that the cooling fluid is conducted alternatively through the survey line ( 5 ) to the collection header ( 4 ) or past the survey line ( 5 ) to the collection header ( 4 ). The survey line ( 5 ) comprises at least one measuring device ( 7 ) for measuring at least one physical magnitude of the cooling fluid flowing in the survey line ( 5 ), and for measuring the cooling element cycle ( 3 ).
1. A method for measuring at least one physical magnitude of cooling fluid flowing in an individual cooling element circuit of a cooling element in a metallurgical furnace having a plurality of cooling elements provided with respective cooling element circuits, the method comprising:
feeding cooling fluid to a supply header for distributing cooling fluid and for feeding it to the cooling element circuits of the cooling elements,
feeding cooling fluid from the supply header to the cooling element circuits of the cooling elements,
selectively conducting cooling fluid from the cooling element circuit of each cooling element to a collection header alternatively either through a survey line or by-passing the survey line,
receiving cooling fluid from the cooling element circuits of the cooling elements at the collection header for collecting cooling fluid from the cooling element circuits of the cooling elements,
measuring flow of the cooling fluid flowing in the supply header,
sequentially conducting cooling fluid from the cooling element circuit of each cooling element in turn to the collection header through the survey line,
measuring the flows of cooling fluid flowing in the survey line,
summing the measured flows of cooling fluid in the survey line, to provide a total return flow, and
calculating a difference between the total return flow and the measured flow of the cooling fluid flowing in the supply header, to provide a flow loss.
2. A method according to claim 1 , comprising employing at least one measuring device connected to the survey line to measure said at least one physical magnitude and to output a measured value of said at least one physical magnitude.
3. A method according to claim 1 , comprising:
measuring a temperature of the cooling fluid flowing in the survey line,
comparing the measured temperature with a predetermined maximum temperature value, and
giving an alarm in case the measured cooling fluid temperature in the survey line exceeds the predetermined maximum temperature value.
4. A method according to claim 1 , comprising
measuring a pressure of the cooling fluid flowing in the survey line,
comparing the measured pressure with a predetermined minimum pressure value, and
giving an alarm in case the measured cooling fluid pressure in the survey line falls below the predetermined minimum pressure value.
5. A method according to claim 1 , comprising
measuring a flow of the cooling fluid flowing in the survey line,
comparing the measured flow with a predetermined minimum flow value, and
giving an alarm in case the measured cooling fluid flow in the survey line falls below the predetermined minimum flow value.
6. A method according to claim 1 , comprising selectively conducting cooling fluid from the cooling element circuit of each cooling element to the collection header alternatively either through the survey line or by-passing the survey line.
7. A method according to claim 6 , comprising sequentially conducting cooling fluid from each individual cooling element circuit through the survey line to the collection header, for measuring at least one physical magnitude of the cooling fluid flowing in each individual cooling element circuit.
8. A method according to claim 1 , comprising:
employing a first thermometer for measuring an initial temperature of the cooling fluid flowing in the supply header,
employing a second thermometer for measuring an end temperature of the cooling fluid flowing in the survey line, and
calculating a difference between the initial temperature and the end temperature,
whereby the calculated temperature difference is a temperature difference over the cooling element circuit.
9. A method according to claim 8 , comprising:
measuring flow of the cooling fluid flowing in the survey line, and
calculating a thermal load of the cooling element circuit from the calculated temperature difference and the measured cooling fluid flow.
10. An arrangement for measuring at least one physical magnitude of cooling fluid flowing in an individual cooling element circuit of a cooling element in a metallurgical furnace having a plurality of cooling elements provided with respective cooling element circuits, said arrangement comprising:
a supply header for distributing the cooling fluid and for feeding it to the cooling element circuits of the cooling elements, and
a collection header for collecting and receiving cooling fluid from the cooling element circuits of the cooling elements,
a survey line which is in fluid connection with the collection header,
a valve arrangement for selectively connecting at least one cooling element circuit with the survey line, so that the cooling fluid is conducted to the collection header alternatively through the survey line or by-passing the survey line,
a first thermometer for measuring temperature of cooling fluid flowing in the survey line,
a second thermometer for measuring temperature of the cooling fluid upstream of the cooling element circuit, and
a calculation means for calculating difference between the temperature measured by the first thermometer and the temperature measured by the second thermometer.
11. An arrangement according to claim 10 , wherein the valve arrangement is located between the cooling element and the collection header.
12. An arrangement according to claim 10 , wherein at least one cooling element circuit is provided with a control valve for adjusting the flow of the cooling fluid flowing in the cooling element circuit on the basis of the physical magnitude temperature measured by the first thermometer.
13. An arrangement according to claim 10 , comprising a flow meter for measuring the flow of the cooling fluid flowing in the survey line and a calculation means for calculating a thermal load on the basis of the calculated temperature difference and the measured cooling fluid flow.
14. An arrangement according to claim 10 , wherein the valve arrangement comprises a plurality of valves for selectively connecting the cooling element circuits respectively to the survey line, so that cooling fluid in each cooling element circuit is conducted to the collection header alternatively through the survey line or by-passing the survey line.
15. An arrangement according to claim 14 , comprising an arrangement for controlling the valves, in order to connect each cooling element circuit in turn to the survey line in a predetermined order, so that at all times the cooling fluid in one of the cooling element circuits is being conducted through the survey line to the collection header.
16. An arrangement according to claim 10 , comprising a pressure indicator for measuring pressure of the cooling fluid flowing in the survey line.
17. An arrangement according to claim 16 , wherein at least one cooling element circuit is provided with a control valve for adjusting flow of the cooling fluid flowing in the cooling element circuit on the basis of the pressure measured by the pressure indicator.
18. An arrangement according to claim 10 , comprising a flow meter for measuring the flow of the cooling fluid flowing in the survey line.
19. An arrangement according to claim 18 , wherein at least one cooling element circuit is provided with a control valve for adjusting flow of the cooling fluid flowing in the cooling element circuit on the basis of the flow measured by said flow meter.
20. A method for measuring at least one physical magnitude of cooling fluid flowing in an individual cooling element circuit of a cooling element in a metallurgical furnace having a plurality of cooling elements provided with respective cooling element circuits, the method comprising:
feeding cooling fluid to a supply header for distributing cooling fluid and for feeding it to the cooling element circuits of the cooling elements,
feeding cooling fluid from the supply header to the cooling element circuits of the cooling elements,
conducting cooling fluid from the cooling element circuit of at least one cooling element to a collection header alternatively either through a survey line or by-passing the survey line,
receiving cooling fluid from the cooling element circuits of the cooling elements at the collection header for collecting cooling fluid from the cooling element circuits of the cooling elements,
employing a first thermometer for measuring an initial temperature of the cooling fluid flowing in the supply header,
employing a second thermometer for measuring an end temperature of the cooling fluid flowing in the survey line, and
calculating a difference between the initial temperature and the end temperature,
whereby the calculated temperature difference is a temperature difference over the cooling element circuit.
21. A method according to claim 20 , comprising:
measuring flow of the cooling fluid flowing in the survey line, and
calculating a thermal load of the cooling element circuit from the calculated temperature difference and the measured cooling fluid flow.
22. A method according to claim 20 , comprising:
comparing the end temperature measured by the second thermometer with a predetermined maximum temperature value, and
giving an alarm in case the measured end temperature of cooling fluid flowing in the survey line exceeds the predetermined maximum temperature value.
23. A method according to claim 20 , comprising
measuring a pressure of the cooling fluid flowing in the survey line,
comparing the measured pressure with a predetermined minimum pressure value, and
giving an alarm in case the measured cooling fluid pressure in the survey line falls below the predetermined minimum pressure value.
24. A method according to claim 20 , comprising
measuring a flow of the cooling fluid flowing in the survey line,
comparing the measured flow with a predetermined minimum flow value, and
giving an alarm in case the measured cooling fluid flow in the survey line falls below the predetermined minimum flow value.
25. A method according to claim 20 , comprising selectively conducting cooling fluid from the cooling element circuit of each cooling element to the collection header alternatively either through the survey line or by-passing the survey line.
26. A method according to claim 25 , comprising sequentially conducting cooling fluid from each individual cooling element circuit through the survey line to the collection header, for measuring an end temperature of the cooling fluid flowing in each individual cooling element circuit.