IP Library Granted Patent US 8,722,181
Granted Patent B2
US 8,722,181 · App. 12/866,743 · Granted May 13, 2014

Resin composition and multilayer structure using the same

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,722,181
App. No.
12/866,743
Granted
May 13, 2014
Kind
B2
Abstract

The present invention provides a resin composition of a saponified ethylene-vinyl ester copolymer can provide a molded product including layer of the resin composition with less thickness variation and excellent gas-barrier properties, even if the layer is subjected to stretch forming such as deep drawing forming and vacuum-pressure forming where the layer is applied with different tension from side to side thereof in short time. The resin composition comprises an EVOH resin having ethylene content of 20 to 60 mol % and a PVA having 1,2-diol structural unit in a side chain. The present invention also provides a multilayer structure using the resin composition.

Claims (22)

1. A saponified ethylene-vinyl ester copolymer resin composition comprising

a saponified ethylene-vinyl ester copolymer having an ethylene content of 20 to 60 mol %, the saponified ethylene-vinyl ester copolymer being water-insoluble, and

a polyvinyl alcohol having a polymerization degree of 100 to 5000 and having a 1,2-diol structural unit in a side chain thereof represented by the formula (1)

wherein each of R 1 to R 6 is independently a hydrogen atom or an organic group, and X is a single bond or a binding chain, and

wherein the amount of the polyvinyl alcohol is in the range of 10 to 50 parts by weight with respect to 100 parts by weight of the saponified ethylene-vinyl ester copolymer.

2. The saponified ethylene-vinyl ester copolymer resin composition according to claim 1 , wherein the content of 1,2-diol structural unit in a side chain thereof represented by the formula (1) in the polyvinyl alcohol is in the range of 1 to 30 mol %.

3. The saponified ethylene-vinyl ester copolymer resin composition according to claim 1 , wherein the saponification degree of the polyvinyl alcohol is in the range of 80 to 100 mol %.

4. The saponified ethylene-vinyl ester copolymer resin composition according to claim 1 , wherein the polyvinyl alcohol has the 1,2-diol structural unit in a side chain represented by the formula (1) wherein each of R 1 to R 6 is independently an alkyl group having from 1 to 4 carbon atoms, and X is an alkylene group having 6 or less carbon atoms.

5. The saponified ethylene-vinyl ester copolymer resin composition according to claim 1 , wherein the 1,2-diol structural unit in a side chain represented by the formula (1) in the polyvinyl alcohol is a structural unit represented by the formula (1a)

6. The saponified ethylene-vinyl ester copolymer resin composition according to claim 1 , wherein the saponification degree of the saponified ethylene-vinyl ester copolymer is in the range of 80 to 100 mol %.

7. The saponified ethylene-vinyl ester copolymer resin composition according to claim 1 , wherein the resin composition has a melt flow rate (MFR) of 1 to 30 g/min under the condition of 210° C. and a load of 2160 g.

8. The resin composition according to claim 1 , wherein the saponified ethylene-vinyl ester copolymer is a saponified ethylene-vinyl acetate copolymer.

9. A multilayer structure comprising

at least one layer of the saponified ethylene-vinyl ester copolymer resin composition according to claim 1 , and

at least one layer of a thermoplastic resin other than an ethylene-vinyl ester copolymer.

10. The multilayer structure according to claim 9 , wherein the thermoplastic resin is at least one selected from polyolefin resin, polyamide resin, and polyester resin.

11. The multilayer structure according to claim 9 , wherein the thickness ratio of the layer of the thermoplastic resin layer to the layer of the saponified ethylene-vinyl ester copolymer resin composition is in the range of more than 1 to 30.

12. The multilayer structure according to claim 9 , wherein the multilayer structure has 3 to 15 layers.

13. The multilayer structure according to claim 9 , wherein the thickness of the multilayer structure is in the range of 1 to 3000 μm.

14. A molded product produced by heat-stretching the multilayer structure according to claim 9 .

15. The molded product according to claim 14 , wherein the heat-stretching is performed by stretching the multilayer structure and being forced to take a contour of a mold.

16. The molded product according to claim 15 , wherein the heat-stretching is performed at a drawing ratio of 0.1 to 3.

Assignments (4)
MERGER Recorded May 2, 2019
From: THE NIPPON SYNTHETIC CHEMICAL INDUSTRY CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 049110/0285 →
CHANGE OF ADDRESS Recorded Aug 30, 2018
From: THE NIPPON SYNTHETIC CHEMICAL INDUSTRY CO., LTD.
To: THE NIPPON SYNTHETIC CHEMICAL INDUSTRY CO., LTD.
Reel/Frame 046980/0539 →
CHANGE OF ADDRESS Recorded Aug 21, 2018
From: THE NIPPON SYNTHETIC CHEMICAL INDUSTRY CO., LTD.
To: THE NIPPON SYNTHETIC CHEMICAL INDUSTRY CO., LTD.
Reel/Frame 047520/0917 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2010
From: OKAMOTO, SHINJI; YAMADA, KOUJI
To: THE NIPPON SYNTHETIC CHEMICAL INDUSTRY CO., LTD.
Reel/Frame 024806/0149 →