Continuous media web heater
View Patent ↗A radiant heating unit is selectively operated to move radiant heating panels to regulate heating of a continuous web of media as the web moves along a media pathway in an imaging device. The radiant heating panels in a radiant heating unit may be moved to any one of a plurality of positions between and including a fully open position and a retracted position in the housing. A panel driver is operated to move the radiant heating panels to one of the positions in the plurality of positions in response to a variable view factor signal.
1. A radiant heating unit for heating a continuous web moving along a media web path in an imaging device, the radiant heating unit comprising:
a housing positioned adjacent a media web path in an imaging device;
a pair of radiant heating panels configured within the housing to emit thermal radiation in accordance with a variable thermal output signal, the pair of radiant heating panels being configured to be positioned selectively in the housing to any one of a plurality of positions between and including a fully open position in which the pair of radiant heating panels are positioned side by side in the housing to direct thermal radiation towards the media web path and a retracted position in which the pair of radiant heating panels are positioned inside the housing and facing each other, a view factor of the pair of radiant heating panels with respect to the media web path being different for each position in the plurality of positions;
a panel driver operatively connected to the pair of radiant heating panels to enable the pair of radiant heating panels to be positioned at one of the positions in the plurality of positions in response to a variable view factor signal;
at least one temperature sensor configured to detect a temperature of a continuous web moving along the media web path and to generate a temperature signal indicative of the detected temperature of the continuous web moving along the media web path; and
a web heating controller operatively connected to the panel driver, the web heating controller being configured to generate selectively the variable thermal output signal and the variable view factor signal with reference to the temperature signal generated by the at least one temperature sensor.
2. The radiant heating unit of claim 1 , the web heating controller being further configured to generate the variable thermal output signal to enable the pair of radiant heating panels to emit thermal radiation for heating a continuous web moving along the media web path to an initial temperature; and
the web heating controller being further configured to generate the variable view factor signal to adjust the view factor of the radiant heating panels to compensate for deviations of the detected temperature from the initial temperature.
3. The radiant heating unit of claim 2 , each radiant heating panel in the pair of radiant heating panels including at least one projection extending from at least one lateral side of the panel; and
the housing including guide grooves being configured to receive the projections from the pair of radiant heating panels to enable movement of the radiant heating panels to be guided between the fully open position and the retracted position.
4. The radiant heating unit of claim 3 , the housing including a drive link operatively connected to the radiant heating panels, the drive link being configured to enable linear movement of the drive link along a drive path to generate a corresponding movement of the projections of the pair of radiant heating panels in the guide grooves to move the pair of radiant heating panels to one of the positions in the plurality of positions.
5. The radiant heating unit of claim 4 , the panel driver being operatively connected to the drive link to move the drive link linearly along the drive path in accordance with the variable view factor signal.
6. The radiant heating unit of claim 5 , further comprising:
a position sensor configured to detect a linear position of the drive link with reference to the drive path and to generate a drive link position feedback signal to the web heating controller indicative of the linear position of the drive link.
7. The radiant heating unit of claim 6 , further comprising:
a web speed detector configured to detect a speed of a continuous web moving along the media web path and to generate a web speed signal indicative of the speed of the web, the web heating controller being further configured to terminate electrical power being supplied to the radiant heating panels in response to the web speed signal indicating the web speed is below a threshold speed.