A photovoltaic module cord plate is disclosed. The cord plate has a base and channel.
1. A photovoltaic module cord plate comprising:
a base comprising a top surface and a bottom surface, wherein the cord plate is configured to be mounted to a surface of a photovoltaic module cover plate by positioning the bottom surface adjacent to the surface of the photovoltaic module;
a junction on the top surface of the base configured to intersect a first conductor and a second conductor, the first conductor extending from an interior of the photovoltaic module and the second conductor being external to the photovoltaic module, wherein the junction comprises an opening formed in the bottom surface of the base and a channel extending from the opening and configured to position the first conductor to be electrically connected to the second conductor;
an arch adjacent to the channel configured to receive the second conductor into the channel;
a cradle adjacent to the arch configured to receive the second conductor into the arch; and
a conductor support adjacent to the cradle and configured to receive the second conductor into the cradle, wherein the conductor support is colinear to the arch and the cradle and wherein the arch, the cradle, and the conductor support form a first wire path from the perimeter of the base to the channel, configured to secure the second conductor and keep it straight with respect to the cord plate,
wherein the arch and the conductor support define a second wire path perpendicular to the first wire path.
2. The cord plate of claim 1 , wherein the conductor support comprises a second arch extending perpendicular from the top surface of the base.
3. The cord plate of claim 2 , wherein the arch comprises an inner diameter less than 3 mm greater than a diameter of the second conductor.
4. The cord plate of claim 1 , wherein the top surface of the base has an outer edge and the conductor support comprises an arch extending perpendicular from the top surface's outer edge of the base.
5. The cord plate of claim 1 , wherein the bottom surface of the base comprises a primer.
6. The cord plate of claim 1 , wherein the channel comprises an opening in the base.
7. The cord plate of claim 1 , wherein the base has a thickness of about 2 mm to about 10 mm.
8. The cord plate of claim 1 , wherein the cord plate comprises plastic.
9. The cord plate of claim 1 , wherein the cord plate comprises polycarbonate.
10. The cord plate of claim 1 , wherein the base comprises a substantially rectangular plate.
11. The cord plate of claim 1 , wherein the base comprises a recess formed in the bottom surface.
12. The cord plate of claim 1 , further comprising a rib extending along the length of the top surface of the base, substantially perpendicular to the first wire path.
13. The cord plate of claim 12 , further comprising a second arch, a second cradle, and a second conductor support, wherein the second arch, the second cradle, and the second conductor support are colinear and define a third wire path configured to receive a third conductor into the channel at a point on the side of the channel opposite the from the first wire path, and configured to secure the third conductor and keep it straight with respect to the cord plate.
14. The cord plate of claim 13 , further comprising a wire anchor formed in the rib, wherein the third conductor is secured in the second wire path, utilizing the wire anchor, in a loop from the third wire path to a position adjacent and perpendicular to the first wire path.
15. A photovoltaic module comprising:
a first conductor positioned adjacent to a cover plate of a photovoltaic device, the first conductor comprising a first end extending from an interior of the photovoltaic device and configured to be connected to the photovoltaic device and a second end located proximate to a connector on a first surface of the cover plate;
a cord plate positioned on the first surface of the cover plate over the connector, the cord plate comprising
a base comprising a top surface and a bottom surface, wherein the cord plate is configured to be mounted to a surface of a photovoltaic module cover plate by positioning the bottom surface adjacent to the surface of the photovoltaic module;
a junction on the top surface of the base configured to intersect the first conductor and a second conductor external to the photovoltaic device, wherein the junction comprises an opening formed in the bottom surface of the base and a channel extending from the opening and configured to position the first conductor to be electrically connected to the second conductor;
an arch adjacent to the channel configured to receive the second conductor into the channel;
a cradle adjacent to the arch configured to receive the second conductor into the arch; and
a conductor support adjacent to the cradle and configured to receive the second conductor into the cradle, wherein the conductor support is colinear to the arch and the cradle and wherein the arch, the cradle, and the conductor support form a first wire path from the perimeter of the base to the channel, configured to secure the second conductor and keep it straight with respect to the cord plate;
wherein a portion of the second conductor is positioned in the channel along the first wire path and an adjacent portion of the second conductor is electrically connected to the first conductor, and
wherein the arch and the conductor support define a second wire path perpendicular to the first wire path.
16. A photovoltaic module cord plate comprising:
a base comprising a top surface and a bottom surface, wherein the cord plate is configured to be mounted to a surface of a photovoltaic module cover plate by positioning the bottom surface adjacent to the surface of the photovoltaic module;
a junction on the top surface of the base configured to intersect a first conductor and a second conductor, the first conductor extending from an interior of the photovoltaic module and the second conductor being external to the photovoltaic module, wherein the junction comprises an opening formed in the bottom surface of the base and a channel extending from the opening and configured to position the first conductor to be electrically connected to the second conductor;
an arch adjacent to the channel configured to receive the second conductor into the channel;
a cradle adjacent to the arch configured to receive the second conductor into the arch; and
a conductor support adjacent to the cradle and configured to receive the second conductor into the cradle, wherein the conductor support is colinear to the arch and the cradle and wherein the arch, the cradle, and the conductor support form a first wire path from the perimeter of the base to the channel, configured to secure the second conductor and keep it straight with respect to the cord plate.
17. The cord plate of claim 16 , wherein the conductor support comprises a second arch extending perpendicular from the top surface of the base.
18. The cord plate of claim 16 , wherein the top surface of the base has an outer edge and the conductor support comprises an arch extending perpendicular from the top surface's outer edge of the base.
19. The cord plate of claim 16 , wherein the channel comprises an opening in the base.
20. The cord plate of claim 16 , wherein the base comprises a recess formed in the bottom surface.
21. The cord plate of claim 20 , further comprising a second arch, a second cradle, and a second conductor support, wherein the second arch, the second cradle, and the second conductor support are colinear and define a third wire path configured to receive a third conductor into the channel at a point on the side of the channel opposite the from the first wire path, and configured to secure the third conductor and keep it straight with respect to the cord plate.
22. The cord plate of claim 21 , further comprising a wire anchor formed in the rib, wherein the third conductor is secured in the second wire path, utilizing the wire anchor, in a loop from the third wire path to a position adjacent and perpendicular to the first wire path.