Low molecular weight graft copolymers for scale control
View Patent ↗Low molecular weight graft copolymer comprising a synthetic component formed from at least one or more olefinically unsaturated carboxylic acid monomers or salts thereof, and a natural component formed from a hydroxyl-containing natural moiety. The number average molecular weight of the graft copolymer is about 100,000 or less, and the weight percent of the natural component in the graft copolymer is about 50 wt % or greater based on total weight of the graft copolymer. Processes for preparing such graft copolymers are also disclosed.
1. A method of controlling scale in an aqueous system comprising adding a low molecular weight graft copolymer composition to the aqueous system in an amount sufficient to inhibit scale formation, said graft copolymer produced by free radical copolymerization of components comprising:
a synthetic component formed from at least one or more olefinically unsaturated carboxylic acid monomers or salts thereof, and
a natural component formed from a hydroxyl-containing natural moiety selected from the group consisting of maltodextrin, corn syrup solids, and mixtures thereof,
wherein the number average molecular weight of the graft copolymer is about 100,000 or less, and the weight percent of the natural component in the graft copolymer is about 50 wt % or greater based on total weight of the graft copolymer.
2. The method of controlling scale in aqueous systems according to claim 1 wherein the composition is effective to inhibit formation of scale formed by calcium carbonate, halite, silicates, calcium phosphate, calcium sulfate, barium sulfate, strontium sulfate, iron sulfide, lead sulfide, zinc sulfide or mixtures thereof.
3. The method of controlling scale in aqueous systems according to claim 2 wherein the aqueous system is in an oil field application.
4. The method of controlling scale in aqueous systems according to claim 3 further comprising introducing the low molecular weight graft copolymer to the aqueous system in a carrier fluid.
5. The method of controlling scale in aqueous systems according to claim 4 wherein the carrier fluid is methanol.
6. The method of controlling scale in aqueous systems according to claim 3 further comprising injecting the low molecular weight graft copolymer into an oil-bearing rock formation matrix.
7. The method of controlling scale in aqueous systems according to claim 3 further comprising adding the low molecular weight graft copolymer topside to production water, and re-injecting the production water into the oil-bearing rock formation matrix.
8. The method of claim 2 wherein the graft copolymer is effective to inhibit greater than 80% calcium carbonate at about 50 ppm or less in aqueous solution.
9. The method of claim 1 wherein the maltodextrin has a dextrose equivalent (DE) of about 5 or greater.
10. The method of claim 9 wherein the maltodextrin is waxy.
11. The method of claim 1 wherein the free radical copolymerization utilizes metal ion catalyst.
12. The method of claim 1 wherein the carboxylic acid monomer is acrylic acid.
13. The method of claim 1 wherein the carboxylic acid monomer is a mixture of acrylic acid and maleic acid.
14. The method of claim 1 wherein the synthetic component is further formed from one or more monomers having a nonionic, hydrophobic and/or sulfonic acid group, wherein the one or more monomers are incorporated into the copolymer in an amount of about 50 weight percent or less based on total weight of the graft copolymer.
15. The method of claim 1 wherein the carboxylic acid monomer is selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, maleic acid, and mixtures thereof.
16. The method of claim 1 wherein the maltodextrin or corn syrup solids are hydrolyzed in situ during the free radical copolymerization.
17. The method of claim 1 wherein the maltodextrin or corn syrup solids are chemically modified or derivatized.
18. The method of claim 1 wherein the graft copolymer is soluble in sea water at up to about 1000 ppm.