IP Library Granted Patent US 8,222,129
Granted Patent B2
US 8,222,129 · App. 12/893,944 · Granted Jul 17, 2012

Method for manufacturing solar cell

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Quick Facts
Patent No.
US 8,222,129
App. No.
12/893,944
Granted
Jul 17, 2012
Kind
B2
Abstract

A method for manufacturing a solar cell according to an exemplary embodiment includes: forming a first doping film on a substrate; patterning the first doping film so as to form a first doping film pattern and so as to expose a portion of the substrate; forming a diffusion prevention film on the first doping film pattern so as to cover the exposed portion of the substrate; etching the diffusion prevention film so as to form spacers on lateral surfaces of the first doping film pattern; forming a second doping film on the first doping film pattern so as to cover the spacer and exposed substrate; forming a first doping region on the substrate surface by diffusing an impurity from the first doping film pattern into the substrate; and forming a second doping region on the substrate surface by diffusing an impurity from the second doping film pattern into the substrate.

Claims (37)

1. A method for manufacturing a solar cell, comprising:

forming a first doping film on a substrate;

patterning the first doping film so as to form a first doping film pattern and so as to expose a portion of the substrate;

forming a diffusion prevention film on the first doping film pattern so as to cover the exposed portion of the substrate;

etching the diffusion prevention film so as to form spacers on lateral surfaces of the first doping film pattern;

forming a second doping film on the first doping film pattern so as to cover the spacer and exposed substrate;

forming a first doping region on the substrate surface by diffusing an impurity from the first doping film pattern into the substrate; and

forming a second doping region on the substrate surface by diffusing an impurity from the second doping film pattern into the substrate.

2. The method of claim 1 , further comprising:

forming a buffer layer disposed between the first doping region and the second doping region, wherein the buffer layer is formed on a portion of the substrate that corresponds to the spacer.

3. The method of claim 2 , further comprising forming a plurality of the first doping regions, a plurality of the second doping regions, and a plurality of the buffer layers, ones of the first doping regions disposed in alternating manner with ones of the second doping regions, wherein ones of the buffer layers are disposed therebetween.

4. The method of claim 2 , wherein:

the forming a buffer layer further comprises forming a LDD (lightly doped drain) region, the forming a LDD region further comprising diffusing an impurity from the first doping region into the substrate so as to form a first buffer layer, and diffusing an impurity from the second doping region into the substrate so as to form a second buffer layer.

5. The method of claim 4 , wherein the diffusing an impurity from the first doping region and the diffusing an impurity from the second doping region are performed substantially simultaneously with the forming a first doping region and the forming a second doping region.

6. The method of claim 4 , wherein:

the forming a first doping region further comprises forming the first doping region by a heat treatment process; and

the forming a second doping region further comprises forming the second doping region by the heat treatment process.

7. The method of claim 6 further comprising:

removing the first doping film pattern, the spacer, and the second doping film pattern.

8. The method of claim 7 , wherein:

the forming a first doping region and the forming a second doping region are performed substantially simultaneously.

9. The method claim 8 , wherein:

the diffusion prevention film comprises a silicon oxide.

10. The method of claim 1 , wherein:

the substrate includes a front side and an opposite back side, and the first doping region and the second doping region are each disposed on the back side of the substrate.

11. The method of claim 10 , further comprising:

forming a back side electrode on the back side of the substrate, the back side electrode comprising a first electrode that is connected to the first doping region, and a second electrode that is connected to the second doping region.

12. The method of claim 11 , wherein:

the substrate is positioned so that ambient light is incident to the front side of the substrate.

13. The method of claim 1 , wherein:

the first doping film and the second doping film comprise silicon oxides that include impurities having different conductive types.

14. The method of claim 1 , wherein:

the first doping region and the second doping region include impurities having different conductive types.

15. The method of claim 1 , wherein:

the substrate is an N type silicon wafer.

16. The method of claim 1 , wherein:

the spacer is formed of a same material as that of the diffusion prevention film.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2012
From: SAMSUNG ELECTRONICS CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 029123/0419 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2011
From: SAMSUNG ELECTRONICS CO., LTD.
To: SAMSUNG ELECTRONICS CO., LTD.; SAMSUNG SDI CO., LTD.
Reel/Frame 026627/0129 →