IP Library Granted Patent US 8,333,254
Granted Patent B2
US 8,333,254 · App. 12/896,063 · Granted Dec 18, 2012

Steering mechanism with a ring disposed about an outer diameter of a drill bit and method for drilling

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Quick Facts
Patent No.
US 8,333,254
App. No.
12/896,063
Granted
Dec 18, 2012
Kind
B2
Abstract

In one aspect of the present invention, a steering assembly for downhole directional drilling comprises a drill bit comprising a cutting portion and an outer diameter. A steering ring disposed around the outer diameter, and at least one biasing mechanism disposed intermediate the outer diameter and the steering ring. The at least one biasing mechanism is configured to move the steering ring with respect to the outer diameter.

Claims (27)

1. A steering assembly for downhole directional drilling, comprising:

a drill bit comprising a cutting portion and an outer diameter;

a steering ring disposed around the outer diameter and comprising one continuous body that is configured to rotate independent of the drill bit;

at least one biasing mechanism disposed intermediate the outer diameter and the steering ring and is configured to move the steering ring with respect to the outer diameter;

the at least one biasing mechanism comprising an expandable element that is configured to be expanded by drilling fluid;

the expandable element, when contracted, comprising two opposing sides joined by a length wherein the length comprises an arched shape that follows a curvature of the outer diameter;

the biasing mechanism comprising a valve that is configured to control an amount of drilling fluid that is diverted to push against the steering ring and move the steering ring with respect to the outer diameter; and

the biasing mechanism comprising at least one exhaust channel configured to direct drilling fluid out of the biasing mechanism.

2. The assembly of claim 1 , wherein the expandable element comprises a ceramic.

3. The assembly of claim 1 , wherein at least three biasing mechanisms are equally spaced around the outer diameter.

4. The assembly of claim 1 , wherein the steering ring comprises a plurality of cutting elements.

5. The assembly of claim 1 , wherein the steering ring comprises a plurality of junk slots configured to allow drilling mud and degraded formation to pass by the steering ring.

6. The assembly of claim 1 , further comprising a plurality of vanes disposed intermediate a plurality of biasing mechanisms and intermediate the steering ring and the outer diameter, wherein the at least one biasing mechanism comprises a pressure region defined by the plurality of vanes.

7. The assembly of claim 1 , further comprising a valve configured to control fluid pressure to the at least one biasing mechanism.

8. The assembly of claim 7 , wherein the valve is configured to prevent drilling fluid from entering the biasing mechanism when closed and force the drilling fluid to remain in a bore of the drilling assembly and flow out of nozzles in the drill bit.

9. The assembly of claim 1 , wherein the drill bit is an inner bit disposed in a bore of an outer bit; the inner bit comprising a drive shaft with a rotatable, internal fluid chamber that aligns and misaligns ports of the chamber to direct fluid into the biasing mechanism.

10. The assembly of claim 9 , wherein the steering ring is disposed intermediate the outer bit and the inner bit and is configured to push against an inner diameter formed by the outer bit.

11. A method of steering a downhole drill string, comprising:

providing a drill bit comprising a cutting portion and an outer diameter, a steering ring disposed around and encircling the outer diameter and comprising one continuous body that is configured to rotate independent of the drill bit, and at least one biasing mechanism disposed intermediate the outer diameter and the steering ring;

the at least one biasing mechanism comprising an expandable element that is configured to be expanded by drilling fluid;

the expandable element, when contracted, comprising two opposing sides joined by a length wherein the length comprises an arched shape that follows a curvature of the outer diameter;

deploying the drill string within a wellbore;

biasing the steering ring with the at least one biasing mechanism by applying pressure from a drilling fluid; and

pushing off a surface by the steering ring.

12. The method of claim 11 , wherein the step of pushing off includes pushing off a surface of the wellbore.

13. The method of claim 11 , wherein the step of pushing off includes pushing off a surface of an inner diameter formed by an outer drill bit.

14. The method of claim 11 , wherein the step of biasing includes applying pressure from drilling fluid of the drill string.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2015
From: HALL, DAVID R.
To: NOVATEK IP, LLC
Reel/Frame 036109/0109 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 1, 2010
From: MARSHALL, JONATHAN, MR.; DAHLGREN, SCOTT, MR.
To: HALL, DAVID R., MR.
Reel/Frame 025078/0783 →