A combination live/dead tool holder for use on an indexing tool turret of a machine tool includes a live tool holder as well as a dead tool holder mount. The dead tool holder mount is configured to interchangeably mount to a variety of different dead tool holders. The tool holder includes a y-axis adjustment mechanism that facilitates adjustment of the position of the tool holder relative to the turret along the y axis (i.e., along a circumferential direction of the turret).
1. A tool holder comprising:
a base constructed and shaped to be mounted to a rim of an indexing turret of a machine tool, the base defining an x-axis that extends radially away from the turret when the base is mounted to the turret, the base defining a z axis that is parallel to a pivotal axis of the turret, the base defining a y axis that is perpendicular to the x and z axes;
a tool mount for releasably attaching a tool to the tool holder;
an adjustable y axis alignment structure adjustably connected to the base so as to be positionable in a plurality of y axis positions relative to the base, the y axis alignment structure having a y axis key surface positioned and shaped to mate with a complimentary key surface of the turret rim so as to control the y axis position of the base relative to the turret; and
a first threaded element threadingly engaged with one of the base and alignment structure such that rotation of the first threaded element moves the first threaded element along a first threaded element axis relative to the one of the base and the alignment structure,
wherein the first threaded element axis is at a skewed angle relative to the x and y axes, and
wherein the first threaded element operatively abuts the other of the base and alignment structure such that movement of the first threaded element in a first direction along the first threaded element axis forces the y axis alignment structure in a positive y axis direction relative to the base.
2. The tool holder of claim 1 , wherein said movement of the first threaded element in the first direction causes the first threaded element to push the other of the base and alignment structure in the positive y axis direction, via the operative abutment between the first threaded element and the other of the base and alignment structure.
3. The tool holder of claim 1 , wherein the first threaded element is positioned and arranged relative to the alignment structure such that the alignment structure moves less than 0.001 inches in the positive y axis direction per full rotation of the first threaded element causing movement in the first direction.
4. The tool holder of claim 1 , further comprising a second threaded element threadingly engaged with the one of the base and alignment structure such that rotation of the second threaded element moves the second threaded element along a second threaded element axis relative to the one of the base and the alignment structure,
wherein the second threaded element .axis is at a skewed angle relative to the x and y axes,
wherein the second threaded element operatively abuts the other of the base and alignment structure such that movement of the second threaded element in a first direction along the second threaded element axis forces the y axis alignment structure in a negative y axis direction relative to the base.
5. The tool holder of claim 1 , further comprising a fastener extending between the base and the adjustable y axis alignment structure, wherein fastening of the fastener prevents relative y axis movement between the base and the adjustable y axis alignment structure.
6. The tool holder of claim 1 , wherein:
the adjustable y axis alignment structure comprises a first adjustable y axis alignment structure;
the tool holder further comprises a second adjustable y axis alignment structure adjustably connected to the base so as to be positionable in a plurality of y axis positions relative to the base, the second y axis alignment structure having a y axis key surface positioned and shaped to mate with a complimentary surface of the turret rim so as to control the y axis position of the base relative to the turret, the first y axis alignment structure being disposed on an opposite z-direction side of the base as the second y axis alignment structure; and
coordinated adjustment of the first and second adjustable y axis alignment structures causes pure y-axis adjustment.
7. The tool holder of claim 1 , in combination with a machine tool, the machine tool comprising:
an indexing turret having a rim and a turret pivotal axis, the rim having a plurality of tool holder stations, each of the tool holder stations having a y axis key surface; and
a machining spindle adapted to mount to a work piece to be machined on the machine tool,
wherein the tool holder is mounted to one of the tool holder stations such that the y axis key surface of the adjustable y axis alignment structures mates with the y axis key surface of the associated tool holder station of the rim,
wherein the y axis of the base is tangent to a circumferential direction of the turret,
wherein the z axis of the base is parallel to the turret pivotal axis, and
wherein the x axis of the base extends in a radial direction of the turret.
8. The tool holder of claim 1 , further comprising:
a drive shaft connected to the base for rotational movement relative to the base about a drive shaft axis, the drive shaft being configured and shaped so as to be driven by a driving shaft of the turret;
a live tool holder connected to the base, the live tool holder having a live tool mount that is rotatable relative to the base about a live tool holder axis, the live tool mount being shaped and configured to releasably attach a tool to the live tool holder, the live tool mount being connected to the drive shaft such that rotation of the drive shaft rotates the live tool holder;
a dead tool holder mount connected to the base;
a modular dead tool holder removably connected to the dead tool holder mount, the modular dead tool holder comprising a dead tool mount for releasably attaching a tool to the dead tool holder.
9. A tool holder comprising:
a base constructed and shaped to be mounted to a rim of an indexing turret of a machine tool, the base defining an x-axis that extends radially away from the turret when the base is mounted to the turret, the base defining a z axis that is parallel to a pivotal axis of the turret, the base defining a y axis that is perpendicular to the x and z axes;
a tool mount for releasably attaching a tool to the tool holder;
an adjustable y axis alignment structure adjustably connected to the base so as to be positionable in a plurality of y axis positions relative to the base, the y axis alignment structure having a y axis key surface positioned and shaped to mate with a complimentary key surface of the turret rim so as to control the y axis position of the base relative to the turret;
a first threaded element threadingly engaged with one of the base and alignment structure such that rotation of the first threaded element moves the first threaded element along a first threaded element axis relative to the one of the base and the alignment structure between:
(i) an operatively abutting position in which the first threaded element operatively abuts the other of the base and alignment structure, and
(ii) an operatively retracted position in which the first threaded element does not operatively abut the other of the base and alignment structure; and
a second threaded element threadingly engaged with the one of the base and alignment structure such that rotation of the second threaded element moves the second threaded element along a second threaded element axis relative to the one of the base and the alignment structure between:
(i) an operatively abutting position in which the second threaded element operatively abuts the other of the base and alignment structure, and
(ii) an operatively retracted position in which the second threaded element does not operatively abut the other of the base and alignment structure,
wherein when the first threaded element is in its operatively abutting position, movement of the first threaded element in a first direction along the first threaded element axis forces the y axis alignment structure to move in a positive y axis direction relative to the base,
wherein when the first threaded element is in its operatively abutting position, the first threaded element prevents the alignment structure from moving in a negative y axis direction unless the first threaded element is moved in a second direction along the first threaded element axis,
wherein when the first threaded element is in its operatively retracted position, the first threaded element does not prevent the alignment structure from moving in the negative y axis direction,
wherein when the second threaded element is in its operatively abutting position, movement of the second threaded element in a first direction along the second threaded element axis forces the y axis alignment structure to move in the negative y axis direction relative to the base,
wherein when the second threaded element is in its operatively abutting position, the second threaded element prevents the alignment structure from moving in the positive y axis direction unless the second threaded element is moved in a second direction along the second threaded element axis, and
wherein when the second threaded element is in its operatively retracted position, the second threaded element does not prevent the alignment structure from moving in the positive y axis direction.
10. The tool holder of claim 9 , wherein when the first and second threaded elements are both in their operatively abutting positions, the alignment structure can only be moved along the y axis if one of the first and second threaded elements is moved in its respective second direction.