Variable displacement reciprocating pump
View Patent ↗A variable displacement reciprocating pump with pumping rate that is adjustable from zero to maximum stroke while the pump is running. Stroke is varied by changing relative position of pairs of eccentric inner and outer cams that drive the pump's plungers. The pump's input drive shaft drives two gear trains: a first gear train that turns the inner cams and a second gear train that turns the outer cams. These cams normally revolve together with no relative motion occurring between them. A rotary actuator is positioned in the first gear train to rotate the inner cams relative to the outer cams and thereby changes the pump's stroke. A computerized system of sensors and control valves allows the pump to be automatically controlled or limited to any one or combination of desired output flow, pressure and horsepower.
1. A variable displacement reciprocating pump comprising:
a prime mover;
an intermediate shaft directly or indirectly driven by said prime mover;
a rotating rotary actuator directly or indirectly driven by said prime mover;
a central shaft;
at least one outer eccentric cam carried by said central shaft;
at least one inner eccentric cam carried by said central shaft;
wherein either said outer eccentric cam or said inner eccentric cam is fixed to said central shaft and wherein at least one central shaft gear is associated with the non-fixed eccentric cam;
at least one intermediate shaft gear carried by said intermediate shaft, said intermediate shaft gear engaging said central shaft gear thereby providing a drivable connection between said prime mover and said central shaft;
a crank end coupled to said outer cam;
a plunger connected to said crank end by a connecting rod
wherein said rotating rotary actuator directly or indirectly engages said central shaft thereby providing a drivable connection between said prime mover and said central shaft and wherein adjustment of said rotating rotary actuator provides for adjustment of said fixed eccentric cam relative to said non-fixed eccentric cam thereby adjusting the stroke of said plunger and the displacement of said pump.
2. A variable displacement reciprocating pump according to claim 1 wherein:
said variable displacement reciprocating pump has at least three inner eccentric cams;
each inner eccentric cam has 120 degrees of separation with respect to its major axis and the major axis of both other inner eccentric cams; and
each inner eccentric cam is disposed within an outer eccentric cam, each said outer eccentric cam driving a plunger of said pump.
3. A variable displacement reciprocating pump system according to claim 1 where said prime mover is drivably connected to a plurality of variable displacement reciprocating pumps and the rotary actuator of each said variable displacement reciprocating pump is independently controlled.
4. The variable displacement reciprocating pump of claim 1 , further comprising a lube pump, said lube pump driven by said prime mover and wherein said lube pump drives both said intermediate shaft and said rotating rotary actuator.
5. The variable displacement reciprocating pump of claim 1 , wherein said rotating rotary actuator is hydraulically actuated.
6. The variable displacement reciprocating pump of claim 1 , wherein said rotating rotary actuator is electrically actuated.
7. The variable displacement reciprocating pump of claim 1 , wherein adjustment of said rotating rotary actuator may occur during operation of said pump.
8. The variable displacement reciprocating pump of claim 1 , wherein the stroke of said plunger may be adjusted from 0% to 100% displacement by adjusting the relative position of the fixed eccentric cam to the non-fixed eccentric cam through movement of the rotating rotary actuator.
9. The variable displacement reciprocating pump of claim 1 , wherein two central shaft gears are associated with the non-fixed eccentric cam, said gears connected to opposing lateral sides of said non-fixed eccentric cam.
10. The variable displacement reciprocating pump of claim 5 , wherein said rotating rotary actuator is configured to rotate at a constant velocity during constant volumetric pump operation and configured to temporarily rotate at a different speed in response to hydraulic input.
11. The variable displacement reciprocating pump of claim 6 , wherein said rotating rotary actuator is configured to rotate at a constant velocity during constant volumetric pump operation and configured to temporarily rotate at a different speed in response to electrical input.