IP Library Patent Application 12903800
Patent Application
App. No. 12/903,800

METHOD OF ANNEALING CADMIUM TELLURIDE PHOTOVOLTAIC DEVICE

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Patent No.
US None
App. No.
12/903,800
Abstract

A method of manufacturing a photovoltaic device may include forming a cadmium zinc sulfide layer on a substrate; depositing a cadmium telluride layer on the cadmium zinc sulfide layer; contacting a cadmium chloride to the cadmium telluride layer; and annealing one or more layers, where the one or more layers includes at least the cadmium telluride layer.

Claims (23)

1 . A method of manufacturing a photovoltaic device, the method comprising:

forming a cadmium zinc sulfide layer on a substrate;

depositing a cadmium telluride layer on the cadmium zinc sulfide layer;

contacting a cadmium chloride to the cadmium telluride layer; and

annealing one or more layers, the one or more layers comprising at least the cadmium telluride layer.

2 . The method of claim 1 , wherein the annealing comprises heating at least the cadmium telluride layer above about 380 C.

3 . The method of claim 2 , wherein the annealing comprises heating at least the cadmium telluride layer in a range of about 400 C to about 600 C.

4 . The method of claim 3 , wherein the annealing comprises heating at least the cadmium telluride layer in a range of about 410 C to about 500 C.

5 . The method of claim 1 , wherein the annealing comprises heating at least the cadmium telluride layer above about 400 C.

6 . The method of claim 1 , wherein the annealing comprises heating at least the cadmium telluride layer below about 600 C.

7 . The method of claim 1 , wherein the annealing comprises heating at least the cadmium telluride layer for about 5 to about 60 minutes.

8 . The method of claim 7 , wherein the annealing comprises heating at least the cadmium telluride layer for about 10 to about 50 minutes.

9 . The method of claim 8 , wherein the annealing comprises heating at least the cadmium telluride layer for about 20 to about 30 minutes.

10 . The method of claim 1 , wherein the substrate comprises a transparent conductive oxide stack on a soda-lime glass, the transparent conductive oxide stack comprising one or more barrier layers, a transparent conductive oxide layer on the one or more barrier layers, and a buffer layer on the transparent conductive oxide layer.

11 . The method of claim 1 , wherein the contacting comprises physical vapor deposition.

12 . The method of claim 11 , wherein the contacting occurs in a vacuum.

13 . A photovoltaic device, comprising a cadmium telluride layer on a cadmium zinc sulfide layer, wherein the cadmium telluride layer is in at least partial contact with a cadmium chloride.

14 . The photovoltaic device of claim 13 , wherein the cadmium zinc sulfide layer has about 20 to about 40% zinc.

15 . The photovoltaic device of claim 13 , further comprising a cadmium zinc telluride layer between the cadmium zinc sulfide layer and the cadmium telluride layer.

16 . The photovoltaic device of claim 15 , wherein the cadmium zinc telluride layer has a zinc content of about 2% to about 10%.

17 . The photovoltaic device of claim 16 , wherein the cadmium zinc telluride layer has a zinc content of about 4% to about 8%.

18 . The photovoltaic device of claim 17 , wherein the cadmium zinc telluride layer has a zinc content in a range of about 5% to about 6%.

19 . The photovoltaic device of claim 13 , further comprising a transparent conductive oxide stack on a substrate, the transparent conductive oxide stack comprising one or more barrier layers, a transparent conductive oxide layer on the one or more barrier layers, and a buffer layer on the transparent conductive oxide layer, wherein the cadmium zinc sulfide layer is positioned on the transparent conductive oxide stack.

Assignments (4)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0261 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT APPLICATION 13/895113 ERRONEOUSLY ASSIGNED BY FIRST SOLAR, INC. TO JPMORGAN CHASE BANK, N.A. ON JULY 19, 2013 PREVIOUSLY RECORDED ON REEL 030832 FRAME 0088. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT PATENT APPLICATION TO BE ASSIGNED IS 13/633664. Recorded Sep 19, 2014
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 033779/0081 →
SECURITY AGREEMENT Recorded Jul 19, 2013
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 030832/0088 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2010
From: GLOECKLER, MARKUS; POWELL, RICK C.
To: FIRST SOLAR, INC.
Reel/Frame 025562/0712 →