Photovoltaic module
View Patent ↗A photovoltaic module may include a transparent conductive layer on a substrate a first submodule including a first plurality of photovoltaic cells connected in series and a second submodule including a second plurality of photovoltaic cells connected in series.
1. A photovoltaic module comprising:
a transparent conductive layer on a substrate;
a first submodule comprising a first plurality of photovoltaic cells connected in series;
a second submodule comprising a second plurality of photovoltaic cells connected in series, wherein the first and second submodules are connected in parallel and contacting the transparent conductive layer through a shared cell;
a first strip of tape having a length distributed along a contact region on the first and second submodules, the first strip of tape comprising a front surface and a back surface, each surface containing an adhesive;
a first lead foil distributed along the length of the first strip of tape;
a second strip of tape, having a length shorter than that of the first strip of tape, distributed along the length and between the ends of the first strip of tape, wherein the second strip of tape comprises a front and back surface, each containing an adhesive;
a second lead foil, having a length shorter than that of the second strip of tape, distributed along the length of the second strip of tape; and
a plurality of parallel bus bars comprising three bus bars, positioned adjacent and perpendicular to the first and second strips of tape, wherein each one of the plurality of parallel bus bars contacts one of the first or second lead foils.
2. The photovoltaic module of claim 1 , wherein the module comprises between about 140 and about 180 cells.
3. The photovoltaic module of claim 1 , wherein each one of the plurality of parallel bus bars is positioned approximately equidistant from at least another one of the plurality of parallel bus bars.
4. The photovoltaic module of claim 1 , wherein the plurality of parallel bus bars comprises two positively charged bus bars, and one negatively charged bus bar positioned between the two positively charged bus bars.
5. The photovoltaic module of claim 4 , wherein the negatively charged bus bar physically contacts the second lead foil, and wherein the positively charged bus bars physically contact separate portions of the first lead foil.
6. The photovoltaic module of claim 1 , wherein each one of the plurality of parallel bus bars comprises a copper.
7. The photovoltaic module of claim 1 , wherein each one of the plurality of parallel bus bars comprises a width of more than about 10 mm.
8. The photovoltaic module of claim 1 , wherein each one of the plurality of parallel bus bars comprises a width of less than about 13 mm.
9. The photovoltaic module of claim 1 , wherein the shared cell is positioned in a center between the first and second submodules.
10. The photovoltaic module of claim 1 , wherein the second strip of tape is positioned directly on the shared cell.
11. The photovoltaic module of claim 1 , wherein each one of the first and second plurality of photovoltaic cells comprises a cadmium telluride on a cadmium sulfide.
12. The photovoltaic module of claim 1 , wherein the first or second strip of tape has a thickness of about 0.0005 inches to about 0.0100 inches.
13. The photovoltaic module of claim 1 , wherein the contact region comprises a trench pattern, defining each one of the first and second plurality of photovoltaic cells.
14. The photovoltaic module of claim 13 , wherein:
the trench pattern extends substantially through one layer;
the trench pattern extends substantially through two layers; or
the trench pattern extends substantially through three layers.
15. The photovoltaic module of claim 1 , wherein at least one of the first or second plurality of photovoltaic cells has a width of about 6 mm to about 10 mm.
16. The photovoltaic module of claim 1 , wherein the shared cell has a width of about 10 mm to about 20 mm.
17. The photovoltaic module of claim 1 , wherein the first lead foil comprises a loop extending in a substantially orthogonal direction away from a top surface of the photovoltaic module.
18. A method for manufacturing a photovoltaic module, the method comprising:
applying a transparent conductive layer on a substrate;
applying a first strip of tape having a length along a contact region of a first and second submodule connected in parallel through a shared cell, wherein the first submodule comprises a first plurality of photovoltaic cells connected in series, the second submodule comprises a second plurality of photovoltaic cells connected in series, and the first strip of tape comprises a front surface and a back surface, each surface containing an adhesive;
applying a first lead foil along the length of the first strip of tape;
applying a second strip of tape along the length and between the ends of the first strip of tape, the second strip of tape having a length shorter than that of the first strip of tape, wherein the second strip of tape comprises a front and back surface, each containing an adhesive;
applying a second lead foil having a length shorter than that of the second strip of tape, along the length of the second strip of tape; and
applying a plurality of parallel bus bars comprising three bus bars adjacent and perpendicular to the first and second strips of tape, wherein each one of the plurality of parallel bus bars contacts one of the first or second lead foils.
19. The method of claim 18 , wherein applying the first strip of tape comprises positioning a strip of tape on one or more contact metals, wherein each one of the first and second plurality of photovoltaic cells comprises a contact metal.
20. The method of claim 18 , wherein applying a plurality of parallel bus bars comprises positioning at least one of the plurality of parallel bus bars approximately equidistant from at least another one of the plurality of parallel bus bars.
21. The method of claim 18 , further comprising forming a trench pattern in a contact region, wherein the first and second submodules comprise a contact region, and wherein the trench pattern defines each photovoltaic cell in the first and second plurality of photovoltaic cells.
22. The method of claim 21 , wherein the forming comprises laser ablation, laser scribing, wet-chemical etching, or dry etching.
23. The method of claim 18 , further comprising: forming a loop; and extending the loop in a substantially orthogonal direction away from a top surface of the photovoltaic module, wherein the first lead foil comprises the loop.
24. A photovoltaic module comprising:
a transparent conductive layer on a substrate;
a first submodule comprising a first plurality of photovoltaic cells connected in series;
a second submodule comprising a second plurality of photovoltaic cells connected in series, wherein the first and second submodules are connected in parallel and contacting the transparent conductive layer through a shared cell;
a first strip of tape having a length distributed along a contact region on the first and second submodules, the first strip of tape comprising a front surface and a back surface, each surface containing an adhesive;
a first lead foil distributed along the length of the first strip of tape;
a second strip of tape, having a length shorter than the first strip of tape, distributed along the length and between the ends of the first strip of tape, wherein the second strip of tape comprises a front and back surface, each containing an adhesive;
a second lead foil, having a length shorter than that of the second strip of tape, distributed along the length of the second strip of tape; and
a plurality of parallel bus bars, positioned adjacent and perpendicular to the first and second strips of tape, wherein each one of the plurality of parallel bus bars contacts one of the first or second lead foils;
wherein the contact region comprises a trench pattern, defining each one of the first and second plurality of photovoltaic cells.
25. The photovoltaic module of claim 24 , wherein the second strip of tape has a length substantially half the length of the first strip of tape.
26. A photovoltaic module comprising:
a transparent conductive layer on a substrate;
a first submodule comprising a first plurality of photovoltaic cells connected in series;
a second submodule comprising a second plurality of photovoltaic cells connected in series, wherein the first and second submodules are connected in parallel and contacting the transparent conductive layer through a shared cell;
a first strip of tape having a length distributed along a contact region on the first and second submodules, the first strip of tape comprising a front surface and a back surface, each surface containing an adhesive;
a first lead foil distributed along the length of the first strip of tape;
a second strip of tape, having a length shorter than that of the first strip of tape, distributed along the length and between the ends of the first strip of tape, wherein the second strip of tape comprises a front and back surface, each containing an adhesive, wherein at least one of the first and second strip of tape has a thickness of about 0.0005 inches to about 0.0100 inches;
a second lead foil, having a length shorter than that of the second strip of tape, distributed along the length of the second strip of tape; and
a plurality of parallel bus bars comprising three bus bars, positioned adjacent and perpendicular to the first and second strips of tape, wherein each one of the plurality of parallel bus bars contacts one of the first or second lead foils.
27. The photovoltaic module of claim 26 , wherein at least one of the first or second strip of tape has a thickness of about 0.0010 inches to about 0.0045 inches.
28. The photovoltaic module of claim 27 , wherein at least one of the first or second strip of tape has a thickness of about 0.0012 inches to about 0.0020 inches.