Driving apparatus for one or more cleaning lances
View Patent ↗A driving apparatus can be utilized to control the cleaning movements of one or more cleaning lances with respect to certain industrial equipment such as a heat exchanger. For example, driving apparatus can be utilized to feed an additional length of cleaning lance to the tubes of exchanger, or to retract cleaning lance from the tubes of exchanger as desired. In general, driving apparatus can be used to clean a variety of types of pipes, tubing and equipment used in industrial facilities.
1. An apparatus for advancing a cleaning lance, the apparatus comprising:
a drive unit having a drive wheel, the drive wheel having at least one channel that engages the cleaning lance;
an idler unit having at least one idler wheel;
an opening between the drive wheel and the at least one idler wheel such that the cleaning lance is positionable along a linear axis in the opening;
a contact surface on the at least one idler wheel for contacting the cleaning lance and applying pressure to the cleaning lance; and
a contact surface on the at least one channel for contacting the cleaning lance and applying frictional force to the cleaning lance such that the cleaning lance is bent by the pressure from the at least one idler wheel on a radius around the drive wheel and advanced upon rotational movement of the drive wheel, wherein the contact surface of the at least one channel and the contact surface of the at least one idler wheel grip the cleaning lance therebetween in a manner whereby the drive wheel will continue to rotate while slipping against the cleaning lance upon encountering an obstruction and then will advance the cleaning lance when the obstruction is cleared.
2. The apparatus of claim 1 , wherein the channel includes retaining walls each having a lower end, and wherein the retaining walls meet at the respective lower ends and form a V shape having an angle therebetween.
3. The apparatus of claim 1 , wherein the channel comprises a single curved wall.
4. The apparatus of claim 1 , wherein the idler unit is adjustable between an elevated position and a lowered position, whereby the cleaning lance sits in the opening between the drive wheel and the at least one idler wheel when the idler unit is in the elevated position, and the drive wheel and the at least one idler wheel contact the cleaning lance when the idler unit is in the lowered position.
5. A method of advancing a cleaning lance, the method comprising:
providing a drive wheel capable of rotational movement, the drive wheel having a contact surface;
providing at least one rotatable wheel capable of rotational movement, the at least one rotatable wheel having a contact surface;
positioning the cleaning lance along a linear axis in an opening between the drive wheel and the at least one rotatable wheel;
contacting the cleaning lance with the contact surface of the rotatable wheel and applying pressure to the cleaning lance;
contacting the cleaning lance with the contact surface of the drive wheel and applying frictional force to the cleaning lance such that the cleaning lance is bent by the pressure from the at least one rotatable wheel on a radius around the drive wheel, the drive wheel grips the cleaning lance, and the cleaning lance is advanced upon rotational movement of the drive wheel;
continuing the rotational movement of the drive wheel upon the cleaning lance encountering an obstruction to advancement, such that the contact surface of the drive wheel slips against the cleaning lance;
removing or substantially removing the obstruction to advancement with the cleaning lance;
continuing the rotational movement of the drive wheel and regripping the cleaning lance with the contact surface of the drive wheel; and
continuing the advancement of the cleaning lance.
6. A method of removing an obstruction in a heat exchanger tube using a cleaning lance, the method comprising:
providing a rotatable wheel capable of rotational movement powered by a power source, the drive wheel having a contact surface;
providing an rotatable wheel capable of rotational movement caused by direct contact with the cleaning lance, the rotatable wheel having a contact surface;
contacting a contact surface of the cleaning lance with the contact surface of the drive wheel and the contact surface of the rotatable wheel;
applying frictional force to the contact surface of the cleaning lance upon rotational movement of the drive wheel such that the contact surface of the drive wheel grips the contact surface of the cleaning lance and the cleaning lance rotationally moves the rotatable wheel and is advanced towards the obstruction in the heat exchanger tube;
engaging the obstruction in the heat exchanger tube;
continuing the rotational movement of the drive wheel while the cleaning lance engages the obstruction, such that the contact surface of the drive wheel slips against the contact surface of the cleaning lance;
removing or substantially removing the obstruction from the heat exchanger tube; and
applying frictional force to the cleaning lance upon rotational movement of the drive wheel such that the contact surface of the drive wheel regrips the contact surface of the cleaning lance and the cleaning lance is moved with respect to the heat exchanger tube.
7. The method of claim 6 , wherein the power source is a motor.
8. The method of claim 6 , wherein the power source is an electrical power source.
9. The apparatus of claim 1 , wherein the drive unit has a single drive wheel such that the at least one rotatable wheel is offset with the single drive wheel.
10. The apparatus of claim 9 , wherein the offset is approximately 15 degrees.
11. The apparatus of claim 1 , wherein the drive unit has a plurality of drive wheels disposed thereon, and each drive wheel has at least two rotatable wheels positioned adjacent to and offset from the drive wheel.
12. An apparatus for advancing a cleaning lance, the apparatus comprising:
a drive unit having a drive wheel disposed thereon;
a rotatable unit having at least one rotatable wheel disposed thereon;
an opening between the drive wheel and the at least one rotatable wheel such that the cleaning lance is positionable along a linear axis in the opening;
a contact surface on the at least one rotatable wheel for contacting the cleaning lance and applying pressure to the cleaning lance; and
a contact surface on the drive wheel for contacting the cleaning lance and applying frictional force to the cleaning lance such that the cleaning lance is bent by the pressure from the at least one rotatable wheel on a radius around the drive wheel and advanced upon rotational movement of the drive wheel, wherein the contact surface on the drive wheel is structured to slip against the cleaning lance upon encountering an obstruction, and is further structured to regrip the cleaning lance thereafter.
13. The apparatus of claim 12 , wherein the drive unit has a single drive wheel such that the at least one rotatable wheel is offset with the single drive wheel.
14. A method of advancing a cleaning lance, the method comprising:
providing a drive wheel capable of rotational movement, the drive wheel having a contact surface;
providing at least one rotatable wheel capable of rotational movement, the at least one rotatable wheel having a contact surface;
positioning the cleaning lance on a linear axis in an opening between the drive wheel and the at least one rotatable wheel;
contacting the cleaning lance with the contact surface of the at least one rotatable wheel and applying pressure to the cleaning lance;
contacting the cleaning lance with the contact surface of the drive wheel and applying frictional force to the cleaning lance such that the cleaning lance is bent by the pressure from the at least one rotatable wheel on a radius around the drive wheel, the drive wheel grips the cleaning lance, and the cleaning lance is advanced upon rotational movement of the drive wheel;
continuing the rotational movement of the drive wheel upon the cleaning lance encountering an obstruction to advancement, such that the contact surface of the drive wheel slips against the cleaning lance;
removing or substantially removing the obstruction to advancement with the cleaning lance;
continuing the rotational movement of the drive wheel and regripping the cleaning lance with the contact surface of the drive wheel; and
continuing the advancement of the cleaning lance.
15. The apparatus of claim 12 , further comprising a front hose guide and a rear hose guide, wherein the front hose guide and the rear hose guide receive opposite ends of the cleaning lance when the cleaning lance is positioned along a linear axis in the opening.
16. A method of advancing a plurality of cleaning lances, the method comprising:
providing a drive wheel capable of rotational movement, the drive wheel having a contact surface;
providing at least one rotatable wheel capable of rotational movement, the at least one rotatable wheel having a contact surface;
positioning the cleaning lances on a linear axis in an opening between the drive wheel and the at least one rotatable wheel;
contacting the cleaning lances with the contact surface of the at least one rotatable wheel and applying pressure to the cleaning lances;
contacting the cleaning lances with the contact surface of the drive wheel and applying frictional force to the cleaning lance such that the drive wheel grips the cleaning lances and the cleaning lances are advanced upon rotational movement of the drive wheel;
continuing the rotational movement of the drive wheel upon the cleaning lances encountering an obstruction to advancement, such that the contact surface of the drive wheel slips against the cleaning lances;
removing or substantially removing the obstruction to advancement with the cleaning lances;
continuing the rotational movement of the drive wheel and regripping the cleaning lances with the contact surface of the drive wheel; and
continuing the advancement of the cleaning lances.
17. The apparatus of claim 16 , wherein the plurality of cleaning lances have a diameter in the range from ⅛″ to 9/16″.
18. The apparatus of claim 17 , wherein the plurality of cleaning lances have a diameter of at least 1/16″.