Reel assemblies with customizable and interchangeable drums
View Patent ↗Methods, systems, and apparatus are described herein for using reel assemblies including customizable and interchangeable drums. According to embodiments described herein, a reel assembly includes a first flange having a bolt pattern and a second flange having the bolt pattern. The reel assembly also includes a core drum having a first end and a second end. The first and second ends of the reel assembly also have the bolt pattern. The first end of the reel assembly is detachably coupled to the first flange via the bolt pattern, and the second end of the reel assembly is detachably coupled to the second flange via the bolt pattern.
1. A reel assembly comprising:
a first flange comprising a bolt pattern;
a second flange comprising the bolt pattern;
a core drum comprising:
a first end comprising the bolt pattern, and
a second end comprising the bolt pattern, wherein the first end is detachably coupled to the first flange via the bolt pattern and the second end is detachably coupled to the second flange via the bolt pattern; and
an interchangeable drum for assembling over the core drum, wherein the core drum comprises an outside diameter, wherein the interchangeable drum comprises an inner wall having an inner diameter and an outer wall having an outside diameter, the inner diameter of the interchangeable drum slightly larger than the outside diameter of the core drum and the outside diameter of the interchangeable drum larger than the inner diameter of the interchangeable drum, and wherein the outside diameter of the interchangeable drum is based on a diameter of a cable to be loaded on the interchangeable drum.
2. The reel assembly of claim 1 , wherein the interchangeable drum further comprises at least one support member positioned between the inner wall of the interchangeable drum and the outer wall of the interchangeable drum.
3. The reel assembly of claim 1 , wherein the core drum further comprises at least one locking member and wherein the interchangeable drum comprises at least one locking slot for receiving the at least one locking member of the core drum when the interchangeable drum is assembled over the core drum.
4. The reel assembly of claim 3 , wherein the at least one locking member of the core drum extends from the first end of the core drum to the second end of the core drum and wherein the at least one locking slot of the interchangeable drum extends from a first end of the interchangeable drum to a second end of the interchangeable drum.
5. The reel assembly of claim 1 , further comprising a further interchangeable drum, wherein the further interchangeable drum is assembled over the core drum after the interchangeable drum is disassembled from the core drum, the further interchangeable drum having a different outside diameter than the outside diameter of the interchangeable drum.
6. A reel assembly comprising:
a first flange comprising a bolt pattern;
a second flange;
a core drum comprising:
a first end comprising the bolt pattern, wherein the first end is detachably coupled to the first flange via the bolt pattern, and
a second end coupled to the second flange; and
an interchangeable drum for assembling over the core drum, wherein the core drum comprises an outside diameter, wherein the interchangeable drum comprises an inner wall having an inner diameter and an outer wall having an outside diameter, the inner diameter of the interchangeable drum slightly larger than the outside diameter of the core drum and the outside diameter of the interchangeable drum larger than the inner diameter of the interchangeable drum, and wherein the outside diameter of the interchangeable drum is based on a diameter of a cable to be loaded on the interchangeable drum.
7. The reel assembly of claim 6 , wherein the interchangeable drum further comprises at least one support member positioned between the inner wall of the interchangeable drum and the outer wall of the interchangeable drum.
8. The reel assembly of claim 6 , wherein the core drum further comprises at least one locking member and wherein the interchangeable drum comprises at least one locking slot for receiving the at least one locking member of the core drum when the interchangeable drum is assembled over the core drum.
9. The reel assembly of claim 8 , wherein the at least one locking member of the core drum extends from the first end of the core drum to the second end of the core drum and wherein the at least one locking slot of the interchangeable drum extends from a first end of the interchangeable drum to a second end of the interchangeable drum.
10. The reel assembly of claim 6 , further comprising a further interchangeable drum, wherein the further interchangeable drum is assembled over the core drum after the interchangeable drum is disassembled from the core drum, the further interchangeable drum having a different outside diameter than the outside diameter of the interchangeable drum.
11. A method of configuring a reel assembly, the method comprising:
attaching a first flange to a first end of a core drum, the first flange detachably coupled to the core drum via a bolt pattern shared by the first flange and the first end of the core drum;
attaching a second flange to a second end of the core drum, the second flange detachably coupled to the core drum via the bolt pattern shared by the second flange and the second end of the core drum; and
prior to attaching the second flange to the second end of the core drum, assembling an interchangeable drum over the core drum, wherein assembling the interchangeable drum over the core drum comprises
selecting the interchangeable drum having a particular outside diameter based on a diameter of a cable to be loaded on the interchangeable drum; and
sliding a locking member of the core drum into a locking slot of the interchangeable drum selected.
12. The method of claim 11 , further comprising detaching the first flange and the second flange from the core drum for transporting the first flange and the second flange.