Multi-angle, articulated-jig-supported, beam-end component, manual and computer-controlled welding
View Patent ↗Adjustable, elongate, beam-offset jig structure for assisting, under manual, or appropriate computer, control, in welding a pair of beam-end, column-interface components to the opposite ends of an elongate beam. The jig structure includes spaced, adjustable head-stock and tail-stock structures, each capable of holding such a component adjacent a beam end for adjustment to an infinite number of different, pre-weld angular-offset dispositions relative to such a beam end in order to accommodate planned horizontal and vertical beam offsets which will be encountered when such beams are installed in a building frame. A computer-controlled, robotic welder may be provided adjacent each end of the jig structure to implement appropriate welding when any and all offset angles have been jig-established.
1. Jig structure for assisting with the securing, as by manual, or computer-controlled robotic, welding, of a beam-end column-interface component which possesses a nominal plane to the end of an elongate beam having a long axis, said jig structure comprising:
an elongate frame having opposite ends; and
beam-support structure carried on said frame adjacent one of the frame's ends for supporting a beam in a condition with the beam's long axis disposed generally in a horizontal condition, said beam-support structure accommodating both lateral translation and angulation of a supported beam as evidenced by spatial repositioning of its long axis, and longitudinal rotation of such a beam generally about its long axis, said beam-support structure including
a rotator constructed for enabled, reversible, rotation relative to the frame about a generally horizontal rotator axis,
a rocker pivoted on said rotator for limited-angle, reversible, relative-motion, angular rocking about a rocker axis which orthogonally intersects said rotator axis, and
a beam-end-component gripper mounted on said rocker for enabled, reversible, rotation about a rocker-rotation axis which orthogonally intersects said rocker axis at the point where rocker axis intersects said rotator axis, said gripper being configured to receive and grip such a beam-end column-interface component in contact juxtaposition relative to the end of a beam supported by said beam-support structure, said rocker-rotation axis being disposed generally normal to a nominal plane of a gripper-gripped, beam-end component.
2. The jig structure of claim 1 , wherein said rotator, rocker and gripper are carried on a common, moveable sled which is selectively position-adjustable on and along at least a portion of the length of said frame.
3. The jig structure of claim 1 which further comprises a computer-controllable, articulated, plural-axis, robotic welder effectively carried on said frame adjacent said rotator, functional to weld a beam-end column-interface component to the end of a beam supported by said beam-support structure.
4. The jig structure of claim 3 , wherein said rotator, rocker, gripper and welder are carried on a common, moveable sled which is selectively position-adjustable on and along at least a portion of the length of said frame.
5. Computer-assisted, robotic-weld jig structure for attaching, in infinite, angularly differentiated dispositions, beam-end column-interface components to the opposite ends of appropriately supported, elongate beams, said jig structure, for each end of such a beam, comprising
a rotator rotatably defining an elongate, common, jig-rotation axis,
a rocker pivoted on said rotator for rocking about a rocker axis which orthogonally intersects said jig-rotation axis,
a beam-end column-interface-component gripper mounted on said rocker for rotation about a rocker-rotation axis which orthogonally intersects said rocker axis at the point where rocker axis intersects said jig-rotation axis, and
a computer-controllable, articulated, plural-axis robotic welder disposed operationally adjacent said rotator.