Head-of-wall fireblocks
View Patent ↗The invention disclosed herein is directed to a fire retardant head-of-wall assembly configured to seal a linear head-of-wall construction joint or gap when exposed to a heat source such as a building fire. The inventive fire retardant head-of-wall assembly comprises a header track having an elongated intumescent strip affixed lengthwise on at least one of the outer sidewall surfaces of the header track. When exposed to a heat source such as a building fire, the intumescent strip is able to expand so as to at least partially fill the head-of-wall construction joint or gap; and in so doing, retard or prevent the spread of smoke and fire. The inventive fire retardant head-of-wall assembly has been certified as complaint with respect to Underwriters Laboratories, Inc.'s standards set forth in its Tests for Fire Resistance of Building Joint Systems—UL 2079.
1. A header track for use in a stud wall assembly, comprising:
an elongated web having a pair of spaced apart and downwardly extending sidewalls, each sidewall having inner and outer sidewall surfaces, and
an elongated heat expandable intumescent strip affixed lengthwise on at least one of the outers sidewall surfaces of the pair of sidewalls, the intumescent strip having a composition that comprises:
(A) from 5 to 95% by weight of expandable graphite;
(B) from 1 to 70% by weight of a fire retardant;
(C) from 1 to about 50% by weight of an inorganic filler dispersed in a emulsion of polyvinyl acetate or silicone.
2. The header track of claim 1 , wherein the fire retardant is a phosphate.
3. The header track of claim 2 , wherein the fire retardant is a C 2 -C 8 alkyl diamine phosphate.
4. The header track of claim 2 , wherein the fire retardant is ethylene diamine acid phosphate.
5. The generally U-shaped track of claim 1 , wherein the inorganic filler is clay.
6. A generally U-shaped sheet-metal track, comprising:
an elongated web integrally connected to a pair of spaced apart and outwardly extending sidewalls with the web and sidewalls defining a U-shaped profile, each sidewall having inner and outer sidewall surfaces, each sidewall having a plurality of slots positioned perpendicular to the lengthwise direction of the elongated web, each sidewall having a first sidewall portion adjacent to the web and a second sidewall portion adjacent to the first sidewall portion; and
an elongated heat expandable intumescent strip affixed lengthwise on at least one of the outer sidewall surfaces of the pair of sidewalls, the intumescent strip being positioned on the first sidewall portion and not on the second sidewall portion.
7. The generally U-shaped sheet-metal track of claim 6 wherein each of the plurality of slots is positioned on the first and second sidewall portions.
8. The generally U-shaped sheet-metal track of claim 7 wherein the intumescent strip partially covers each of the plurality of slots.
9. The generally U-shaped sheet-metal track of claim 6 , further comprising a fire retardant adhesive interposed between the intumescent strip and the at least one of the outer sidewall surfaces of the pair of sidewalls.