Floating production unit with disconnectable transfer system
View Patent ↗An offshore production system comprising a floating production unit, a production buoy, and a modular production transfer system therebetween. The modular production transfer system may include a support structure configured to be secured to an exterior side of the floating production unit, a moon pool secured outboard of the support structure, an inspection platform secured above the moon pool, a turntable secured to the inspection platform. The modular production transfer system may be configured to mate with the buoy connector and rotate within the moon pool, thereby maintain the buoy in a fixed orientation, while the floating production unit rotates about the buoy, during production.
1. A modular production transfer system for use with a floating production unit and a production buoy, the system comprising:
a support structure configured to be secured to an exterior side of the floating production unit;
a moon pool secured outboard of the support structure;
a inspection platform secured above the moon pool;
a turntable secured to the inspection platform;
a winch secured to the turntable; and
a shipboard connector positioned below the turntable and configured to mate with a buoy connector on the buoy,
wherein the system is configured to suspend the buoy connector above water during production.
2. The system of claim 1 , wherein the support structure is configured to be secured to an exterior side of the floating production unit without requiring the floating production unit to be dry docked.
3. The system of claim 2 , wherein the support structure is configured to be secured to an exterior side of the floating production unit while the floating production unit is listing.
4. The system of claim 1 , wherein the support structure is configured to be secured to an exterior side of the floating production unit without requiring divers.
5. The system of claim 1 , wherein the support structure is configured to be removed from the exterior side of the floating production unit without requiring the floating production unit to be dry docked.
6. The system of claim 1 , wherein the moon pool is configured to contain the buoy such that the buoy connector is above the water during production.
7. The system of claim 1 , wherein the shipboard connector is rotatably secured within the moon pool.
8. The system of claim 7 , wherein the buoy rotatably secured within the moon pool during production.
9. The system of claim 7 , wherein the shipboard connector is configured to maintain the buoy in a fixed orientation, while the floating production unit rotates about the buoy, during production.
10. The system of claim 7 , further including a swivel stalk rigidly secured to the shipboard connector and having a plurality of swivel joints.
11. The system of claim 10 , further including production piping rigidly secured to and in fluid communication with the swivel joints and production equipment aboard the floating production unit.
12. The system of claim 10 , wherein the swivel joints are aligned vertically along the swivel stalk.
13. An offshore production system comprising:
a floating production unit comprising—
an ocean-going dynamically positioned ship,
two sponsons, one secured to either side of the ship and each containing at least one tank, at least a portion of an outboard sidewall of one of the sponsons being reinforced, and
production equipment secured atop the ship and sponsons, the production equipment configured to separate gas and liquid from raw hydrocarbon production;
a production buoy comprising—
at least one production riser configured to transfer the raw hydrocarbon production to the floating production unit,
at least one gas export riser configured to transfer gas from the floating production unit,
at least one liquid export riser configured to transfer liquid from the floating production unit, and
a buoy connector rigidly secured to and in fluid communication with the risers; and
a modular production transfer system comprising—
a support structure configured to be secured to an exterior side of the reinforced outboard sidewall,
a moon pool secured outboard of the support structure,
a inspection platform secured above the moon pool,
a turntable secured to the inspection platform,
a winch secured to the turntable, and
a shipboard connector positioned below the turntable and configured to mate with the buoy connector and rotate within the moon pool, thereby maintain the buoy in a fixed orientation, while the floating production unit rotates about the buoy, during production,
wherein the moon pool is configured to contain the buoy such that the buoy connector is above the water during production.
14. The system of claim 13 , wherein the support structure is configured to be secured to an exterior side of the floating production unit while the floating production unit is listing, thereby not requiring the floating production unit to be dry docked or divers to install the modular production transfer system on the floating production unit and remove the modular production transfer system from the floating production unit.
15. The system of claim 13 , further including a swivel stalk rigidly secured to the shipboard connector and having a plurality of swivel joints.
16. The system of claim 15 , further including production piping rigidly secured to and in fluid communication with the swivel joints and production equipment aboard the floating production unit.
17. The system of claim 15 , wherein the swivel joints are aligned vertically along the swivel stalk.