IP Library Granted Patent US 8,642,699
Granted Patent B2
US 8,642,699 · App. 12/921,689 · Granted Feb 4, 2014

Fluidity improver for aromatic polycarbonate resin, process for producing the fluidity improver for aromatic polycarbonate resin, aromatic polycarbonate resin composition, and molded product

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Quick Facts
Patent No.
US 8,642,699
App. No.
12/921,689
Granted
Feb 4, 2014
Kind
B2
Abstract

A fluidity improver for a PC resin that improves the melt fluidity during molding without impairing the excellent properties of the PC resin, and also yields a molded product in which external appearance defects are unlikely. The fluidity improver for an aromatic polycarbonate resin according to the present invention is including a first polymer obtained by polymerizing 0.5 to 99.5 parts by mass of a monomer first mixture including 0.5 to 99.5% by mass of styrene and 0.5 to 99.5% by mass of phenyl (meth)acrylates, in the presence of a second polymer obtained by polymerizing 0.5 to 99.5 parts by mass of a second monomer mixture containing 0.5 to 50% by mass of α-methylstyrene, 0.5 to 99% by mass of styrene and 0.5 to 99% by mass of phenyl (meth)acrylates, wherein the combined total of both monomer mixtures is 100 parts by mass.

Claims (27)

1. A fluidity improver for an aromatic polycarbonate resin, comprising a polymer (X) obtained by polymerizing 0.5 to 99.5 parts by mass of a monomer mixture (b) comprising 0.5 to 99.5% by mass of styrene (b 1 ) and 0.5 to 99.5% by mass of phenyl (meth)acrylates (b 2 ),

in presence of a polymer (A) obtained by polymerizing 0.5 to 99.5 parts by mass of a monomer mixture (a) comprising 0.5 to 50% by mass of α-methylstyrene (a 1 ), 0.5 to 99% by mass of styrene (a 2 ) and 0.5 to 99% by mass of phenyl (meth)acrylates (a 3 ),

wherein a combined total of (a) and (b) is 100 parts by mass.

2. The fluidity improver for an aromatic polycarbonate resin according to claim 1 , wherein a polymerization extent of said polymer (X) is not less than 95% by mass.

3. A method of producing a fluidity improver for an aromatic polycarbonate resin, said process comprising:

obtaining a polymer (A) by polymerizing 0.5 to 99.5 parts by mass of a monomer mixture (a) comprising 0.5 to 50% by mass of α-methylstyrene (a 1 ), 0.5 to 99% by mass of styrene (a 2 ) and 0.5 to 99% by mass of phenyl (meth)acrylates (a 3 ), and

polymerizing 0.5 to 99.5 parts by mass of a monomer mixture (b) comprising 0.5 to 99.5% by mass of styrene (b 1 ) and 0.5 to 99.5% by mass of phenyl (meth)acrylates (b 2 ) in presence of said polymer (A),

wherein a combined total of (a) and (b) is 100 parts by mass.

4. The method of producing a fluidity improver for an aromatic polycarbonate resin according to claim 3 , wherein said polymerizing is halted once a polymerization extent has reached at least 95% by mass.

5. An aromatic polycarbonate resin composition, comprising 0.1 to 30% by mass of the fluidity improver for an aromatic polycarbonate resin according to claims 1, and 70 to 99.9% by mass of an aromatic polycarbonate resin.

6. An aromatic polycarbonate resin composition, comprising 0.1 to 30% by mass of the fluidity improver for an aromatic polycarbonate resin according to claims 1, 0.01 to 5% by mass of a polytetrafluoroethylene, and 65 to 99.89% by mass of an aromatic polycarbonate resin.

7. A molded product obtained by molding the aromatic polycarbonate resin composition according to claim 5 .

8. The molded product according to claim 7 , in the form of lamp fitting component for a vehicle.

9. The molded product according to claim 7 , in the form of an extension reflector.

10. An aromatic polycarbonate resin composition, to comprising 0.1 to 30% by mass of the fluidity improver for an aromatic polycarbonate resin according to claims 2, and 70 to 99.9% by mass of an aromatic polycarbonate resin.

11. An aromatic polycarbonate resin composition, comprising 0.1 to 30% by mass of the fluidity improver for an aromatic polycarbonate resin according to claims 2, 0.01 to 5% by mass of a polytetrafluoroethylene, and 65 to 99.89% by mass of an aromatic polycarbonate resin.

12. A molded product obtained by molding the aromatic polycarbonate resin composition according to claim 6 .

13. A molded product obtained by molding the aromatic polycarbonate resin composition according to claim 10 .

14. A molded product obtained by molding the aromatic polycarbonate resin composition according to claim 11 .

15. The molded product according to claim 12 , in the form of lamp fitting component for a vehicle.

16. The molded product according to claim 13 , in the form of lamp fitting component for a vehicle.

17. The molded product according to claim 14 , in the form of lamp fitting component for a vehicle.

18. The molded product according to claim 12 , in the form of an extension reflector.

19. The molded product according to claim 13 , in the form of an extension reflector.

20. The molded product according to claim 14 , in the form of an extension reflector.

21. The fluidity improver according to claim 1 , wherein the monomer mixture (b) is free of α-methylstyrene.

22. The method of claim 3 , wherein the monomer mixture (b) is free of α-methylstyrene.

Assignments (2)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2010
From: MATSUOKA, SHINJI; ANMA, HIDETAKA; MIYAKE, KAZUYUKI
To: MITSUBISHI RAYON CO., LTD.; KOITO MANUFACTURING CO., LTD.
Reel/Frame 024980/0967 →