Fabric creped absorbent sheet with variable local basis weight
View Patent ↗An absorbent cellulosic sheet having a variable local basis weight includes a papermaking-fiber reticulum provided with (a) a plurality of elongated densified regions of compressed papermaking fibers, the densified regions being oriented generally along the machine direction (MD) of the sheet and having a relatively low local basis weight, as well as leading and trailing edges at their longitudinal extremities, and (b) a plurality of fiber-enriched, pileated regions connected with the plurality of elongated densified regions, the pileated regions having (i) a relatively high local basis weight and (ii) a plurality of cross-machine direction (CD) extending crests having concamerated CD profiles such that the extending crests of the pileated regions are arcuate and extend around the leading and trailing edges of the plurality of elongated densified regions.
1. An absorbent cellulosic sheet having a variable local basis weight, the sheet comprising:
a papermaking-fiber reticulum provided with:
(a) a plurality of elongated densified regions of compressed papermaking fibers, the densified regions being oriented generally along the machine direction (MD) of the sheet and having a relatively low local basis weight, as well as leading and trailing edges at their longitudinal extremities; and
(b) a plurality of fiber-enriched, pileated regions connected with the plurality of elongated densified regions, the pileated regions having (i) a relatively high local basis weight and (ii) a plurality of cross-machine direction (CD) extending crests having concamerated CD profiles such that the extending crests of the pileated regions are arcuate and extend around corresponding leading and trailing edges of the plurality of elongated densified regions.
2. The absorbent cellulosic sheet according to claim 1 , wherein representative areas within the fiber-enriched regions exhibit a characteristic local basis weight at least 25% higher than a characteristic local basis weight of representative areas within the densified regions.
3. The absorbent cellulosic sheet according to claim 2 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 35% higher than the characteristic local basis weight of representative areas within the densified regions.
4. The absorbent cellulosic sheet according to claim 2 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 50% higher than the characteristic local basis weight of representative areas within the densified regions.
5. The absorbent cellulosic sheet according to claim 2 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 75% higher than the characteristic local basis weight of representative areas within the densified regions.
6. The absorbent cellulosic sheet according to claim 2 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 100% higher than the characteristic local basis weight of representative areas within the densified regions.
7. The absorbent cellulosic sheet according to claim 2 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 150% higher than the characteristic local basis weight of representative areas within the densified regions.
8. The absorbent cellulosic sheet according to claim 2 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is from 25% to 200% higher than the characteristic local basis weight of representative areas within the densified regions.
9. An absorbent cellulosic sheet having a variable local basis weight, the sheet comprising:
a papermaking-fiber reticulum provided with (i) a plurality of fiber-enriched pileated regions of a relatively high local basis weight each extending a distance in the cross-machine direction (CD) of the sheet and having a fiber bias toward the CD of the sheet adjacent to (ii) a plurality of elongated densified regions of a relatively low local basis weight each extending a distance in the machine direction (MD) of the sheet, the densified regions being arranged in a repeating pattern having leading and trailing edges, such that the densified regions are longitudinally staggered with respect to each other,
wherein the fiber-enriched regions are interspersed between and connected with the densified regions, and
wherein the densified regions occupy from about 5% to about 30% of the area of the sheet, and the fiber-enriched regions occupy from about 95% to about 50% of the area of the sheet.
10. An absorbent cellulosic sheet having a variable local basis weight, the sheet comprising:
(i) a plurality of fiber-enriched regions of a relatively high local basis weight each extending a distance in the cross-machine direction (CD) of the sheet; and
(ii) a plurality of elongated densified regions of a low basis weight each extending a distance in the machine direction (MD) of the sheet, the densified regions being arranged in a repeating pattern having leading and trailing edges, such that the densified regions are longitudinally staggered with respect to each other,
wherein the fiber-enriched regions are interspersed between and connected with the densified regions,
wherein the densified regions occupy from about 5% to about 30% of the area of the sheet, and the fiber-enriched regions occupy from about 95% to about 50% of the area of the sheet, and
wherein representative areas within the fiber-enriched regions exhibit a characteristic local basis weight at least 25% higher than a characteristic local basis weight of representative areas within the densified regions.
11. The absorbent cellulosic sheet according to claim 10 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 35% higher than the characteristic local basis weight of representative areas within the densified regions.
12. The absorbent cellulosic sheet according to claim 10 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 50% higher than the characteristic local basis weight of representative areas within the densified regions.
13. The absorbent cellulosic sheet according to claim 10 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 75% higher than the characteristic local basis weight of representative areas within the densified regions.
14. The absorbent cellulosic sheet according to claim 10 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 100% higher than the characteristic local basis weight of representative areas within the densified regions.
15. The absorbent cellulosic sheet according to claim 10 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 150% higher than the characteristic local basis weight of representative areas within the densified regions.
16. The absorbent cellulosic sheet according to claim 10 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is from 25% to 200% higher than the characteristic local basis weight of representative areas within the densified regions.
17. An absorbent cellulosic sheet having a variable local basis weight, the sheet comprising:
(i) a plurality of fiber-enriched regions of a relatively high local basis weight each extending a distance in the cross-machine direction (CD) of the sheet; and
(ii) a plurality of elongated densified regions of a low basis weight each extending a distance in the machine direction (MD) of the sheet, the densified regions being arranged in a repeating pattern having leading and trailing edges, such that the densified regions are longitudinally staggered with respect to each other,
wherein the fiber-enriched regions are interspersed between and connected with the densified regions, and
wherein the distance that the fiber-enriched regions extend in the CD is from about 0.25 to about 3 times the distance that the densified regions extend in the MD.
18. The absorbent sheet according to claim 17 , wherein the fiber-enriched regions are pileated regions having a plurality of macrofolds.
19. The absorbent sheet according to claim 17 , wherein the densified regions have an MD/CD aspect ratio of greater than 2.
20. The absorbent sheet according to claim 17 , wherein the densified regions have an MD/CD aspect ratio of greater than 3.
21. The absorbent sheet according to claim 17 , wherein the densified regions have an MD/CD aspect ratio of between about 2 and 6.
22. An absorbent cellulosic sheet having a variable local basis weight, the sheet comprising:
a papermaking-fiber reticulum provided with:
(a) a plurality of elongated densified regions of compressed papermaking fibers, the densified regions being oriented generally along the machine direction (MD) of the sheet and having a relatively low local basis weight, as well as leading and trailing edges at their longitudinal extremities; and
(b) a plurality of fiber-enriched, pileated regions connected with the plurality of elongated densified regions, the pileated regions having (i) a relatively high local basis weight and (ii) a plurality of cross-machine direction (CD) extending crests having concamerated CD profiles such that the extending crests of the pileated regions arch around corresponding leading and trailing edges of the plurality of elongated densified regions.
23. The absorbent cellulosic sheet according to claim 22 , wherein representative areas within the fiber-enriched regions exhibit a characteristic local basis weight at least 25% higher than a characteristic local basis weight of representative areas within the densified regions.
24. The absorbent cellulosic sheet according to claim 23 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 35% higher than the characteristic local basis weight of representative areas within the densified regions.
25. The absorbent cellulosic sheet according to claim 23 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 50% higher than the characteristic local basis weight of representative areas within the densified regions.
26. The absorbent cellulosic sheet according to claim 23 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 75% higher than the characteristic local basis weight of representative areas within the densified regions.
27. The absorbent cellulosic sheet according to claim 23 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 100% higher than the characteristic local basis weight of representative areas within the densified regions.
28. The absorbent cellulosic sheet according to claim 23 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is at least 150% higher than the characteristic local basis weight of representative areas within the densified regions.
29. The absorbent cellulosic sheet according to claim 23 , wherein the characteristic local basis weight of representative areas within the fiber-enriched regions is from 25% to 200% higher than the characteristic local basis weight of representative areas within the densified regions.