Plunger drive with load profile adaptation
A method of operating a servo press and apparatus therefore, including a press plunger and a servo drive and such a press, the press plunger is operated in accordance with a predetermined guide angle/position-curve based on a guide angle α and the movement of the plunger is controlled in accordance with this curve with a tolerance which depends on the guide angle α.
1. A press ( 1 ) comprising:
a press frame ( 2 ) including a press table ( 3 ),
a plunger ( 7 ) which is supported in the press frame ( 2 ), the plunger ( 7 ) having a cycle so as to be movable back and forth between a pair of upper dead center positions (To) and a lower plunger dead center position (Tu),
a servo drive ( 14 ) including at least one servomotor ( 15 , 16 ) for driving the plunger ( 7 ) and means for utilizing an elastic deformation of the press ( 1 ) to provide a substantial mechanical deformation energy to aid or replace the at least one servomotor ( 15 , 16 ) for obtaining a load relief for the at least one servomotor ( 15 , 16 ) in braking the plunger ( 7 ) after plunger has past the lower plunger dead center position (Tu),
wherein the means for utilizing an elastic deformation of the press ( 1 ) to provide a substantial mechanical deformation energy to aid or replace the servo drive ( 14 ) for obtaining a load relief for the at least one servomotor ( 15 , 16 ) after plunger has past the lower plunger dead center position (Tu) comprises a control arrangement ( 21 ) in operative controlling relationship with the servo drive ( 14 ), the control arrangement ( 21 ) for controlling the servo drive ( 14 ) to control the movement of the plunger ( 7 ) as follows:
in a first operating mode in accordance with a predetermined guide angle/position-curve ( 27 ) based on a guide angle (α) during a first part of the plunger cycle between a first upper dead position (To) and the bottom dead center (Tu) using a position control for controlling and permitting a first deviation of the plunger ( 7 ) above the predetermined guide angle/position-curve ( 27 ) defining a first position tolerance (Tol 1 ) substantially accurately following the predetermined guide/angle position-curve ( 27 ),
and then for operating the press plunger ( 7 ) by controlling the movement of the plunger ( 7 ) in a second part of the plunger cycle immediately past bottom dead center position (Tu) by switching to a second operating mode using a position control or a force control for permitting a second deviation of the plunger ( 7 ) from the predetermined guide/angle position curve ( 27 ) defining a second position tolerance (Tol 2 ) for a predetermined guide angle range (B) or which second position tolerance (Tol 2 ) may be fully omitted and wherein the plunger ( 7 ) may be disposed at a substantially greater distance from the press table ( 3 ) then in the first operating mode, and,
and then for operating the press plunger ( 7 ) by controlling the movement of the plunger ( 7 ) in the second part of the plunger cycle past the predetermined guide angle range (B) by switching back to the first operating mode.
2. The press according to claim 1 , wherein the servo drive ( 14 ) is provided with at least one position sensor ( 11 , 22 ) for sensing the plunger deviation or a position of the servo drive ( 14 ).
3. The press according to claim 1 , wherein at least one force sensor arrangement ( 24 ) is associated with the servo drive ( 14 ) for sensing the plunger force or a value corresponding to the plunger force.
4. The press according to claim 1 , wherein the control arrangement ( 21 ) controls the plunger servo drive ( 14 ) in a position-controlled manner and, after the plunger has passed the lower plunger dead center position (Tu), the plunger drive ( 14 ) is operated for the limited guide angle range (B) in a force-controlled manner.
5. The press according to claim 1 , wherein the control arrangement ( 21 ) in the second operating mode deenergizes the at least one servomotor ( 15 , 16 ) for the guide angle range (B).
6. A method for operating a servo press ( 1 ) including a press plunger ( 7 ) having a cycle with a bottom dead center position (Tu) that passes through a pair of upper dead center positions (To) and a servo drive ( 14 ) including at least one servomotor ( 15 , 16 ), said method comprising the following steps:
in a first step operating the press plunger ( 7 ) by controlling the movement of the plunger ( 7 ) in a first operating mode in accordance with a predetermined guide angle/position-curve ( 27 ) based on a guide angle (α) during a first part of the plunger cycle between a first upper dead center position (To) and the bottom dead center position (Tu) using a position control for controlling and permitting a first deviation of the plunger ( 7 ) above the predetermined guide angle/position-curve ( 27 ) defining a first position tolerance (Tol 1 ) substantially accurately following the predetermined guide/angle position-curve ( 27 ),
in a second step operating the press plunger ( 7 ) by controlling the movement of the plunger ( 7 ) in a second part of the plunger cycle immediately past bottom dead center position (Tu) by switching to a second operating mode using a position control or a force control for permitting a second deviation of the plunger ( 7 ) above the predetermined guide/angle position-curve ( 27 ) defining a second position tolerance (Tol 2 ) for a predetermined guide angle range (B) or which the second position tolerance (Tol 2 ) may be fully omitted and wherein the plunger ( 7 ) may be disposed at a substantially greater distance from the press table ( 3 ) then in the first operating mode, and,
in a third step operating the press plunger ( 7 ) by controlling the movement of the plunger ( 7 ) in the second part of the plunger cycle past the predetermined guide angle range (B) by switching back to the first operating mode.
7. The method according to claim 6 , wherein the servo drive ( 14 ) is operated with position control.
8. The method according to claim 6 , wherein the second position tolerance (Tol 2 ) of the plunger ( 7 ) after passage of the bottom dead center position (Tu) is asymmetrical at least for the limited guide angle range (B).
9. The method according to claim 6 , wherein the plunger ( 7 ) after passage of the bottom dead center position (Tu) is permitted to move upwardly at a speed exceeding that predetermined by the guide angle/position-curve ( 27 ).
10. The method according to claim 9 , wherein, after the plunger ( 7 ) has passed the bottom dead center position (Tu), the servo drive ( 14 ) is force-controlled for a limited guide angle range (B) on the basis of a predetermined desired force (F).
11. The method according to claim 10 , wherein the desired force (F) is a constant value.
12. The method according to claim 10 , wherein the desired force (F) is determined depending on the guide angle (α).
13. The method according to claim 6 , wherein in the second step the at least one servomotor ( 15 , 16 ) is switched to be deenergized for the guide angle range (B).