IP Library Granted Patent US 9,062,919
Granted Patent B2
US 9,062,919 · App. 12/929,620 · Granted Jun 23, 2015

Condenser

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Quick Facts
Patent No.
US 9,062,919
App. No.
12/929,620
Granted
Jun 23, 2015
Kind
B2
Abstract

A first header tank to which first heat exchange tubes of second and third exchange paths are connected and a second header tank to which second heat exchange tubes of a first exchange path are connected are provided at the left end of a condenser such that the former is located on the outer side of the latter. The upper end of the first header tank is located above the lower end of the second header tank. The first header tank separates gas and liquid from each other and stores the liquid. The first heat exchange tubes have, at their left ends, projecting portions extending leftward. Projecting portions of fins are disposed between the projecting portions of the adjacent first heat exchange tubes. The projecting portions of the first heat exchange tubes and the fins between the projecting portions of the first heat exchange tubes form a heat exchange section.

Claims (16)

1. A condenser comprising a plurality of heat exchange tubes disposed in parallel such that the heat exchange tubes are spaced apart from one another in a vertical direction and extend in a left-right direction; and header tanks which extend in the vertical direction and to which left and right end portions of the heat exchange tubes are connected, in which three or more heat exchange paths each formed by a plurality of heat exchange tubes successively arranged in the vertical direction are juxtaposed in the vertical direction, wherein

the condenser has a group composed of at least two heat exchange paths which are successively arranged and which include a heat exchange path at the upper end, and at least one heat exchange path is provided below the group;

in the group, refrigerant is caused to flow from a heat exchange path at one of upper and lower ends toward a heat exchange path at the other end;

first and second header tanks are provided at the left or right end of the condenser, heat exchange tubes which form a heat exchange path located on the downstreammost side of the group with respect to a refrigerant flow direction and heat exchange tubes which form the heat exchange path located below the group being connected to the first header tank, and heat exchange tubes which form all the remaining heat exchange path(s) being connected to the second header tank;

the first header tank is disposed on the outer side of the second header tank with respect to the left-right direction, has an upper end located above a lower end of the second header tank, and has a function of separating gas and liquid from each other and storing the liquid;

the first heat exchange tubes connected to the first header tank have projecting portions at their ends located on the side toward the first header tank, the projecting portions extending outward, with respect to the left-right direction, of second-header-tank-side end portions of the second heat exchange tubes connected to the second header tank, the first heat exchange tubes being longer than the second heat exchange tubes by a length of the projecting portions in the left-right direction and being positioned downstream of the plurality of second heat exchange tubes with respect to a flow of refrigerant, fins being disposed between the projecting portions of adjacent first heat exchange tubes; and

the projecting portions of all the first heat exchange tubes and the fin between the projecting portions of the adjacent first heat exchange tubes form a heat exchange section.

2. A condenser according to claim 1 , wherein, in the group, refrigerant is caused to flow from a heat exchange path at the upper end toward a heat exchange path at the lower end; a lower end of the first header tank is located below the lower end of the second header tank; and the first heat exchange tubes which form the lower end heat exchange path of the group and the heat exchange path provided below the group are connected to a portion of the first header tank located below the second header tank.

3. A condenser according to claim 1 , wherein, in the group, refrigerant is caused to flow from a heat exchange path at the lower end toward a heat exchange path at the upper end; the upper end of the first header tank is located above an upper end of the second header tank, and a lower end of the first header tank is located below the lower end of the second header tank; the heat exchange tubes which form the upper end heat exchange path of the group are connected to a portion of the first header tank located above the second header tank; and the first heat exchange tubes which form the heat exchange path provided below the group are connected to a portion of the first header tank located below the second header tank.

4. A condenser according to claim 1 , wherein all the heat exchange paths of the group are refrigerant condensation paths for condensing refrigerant, and the heat exchange path located below the group is a refrigerant supper-cooling path for supper-cooling refrigerant.

5. A condenser according to claim 1 , wherein at least one of a desiccant, a gas liquid separation member, and a filter is disposed in the first header tank.

6. A condenser according to claim 1 , wherein the first heat exchange tubes which form at least two heat exchange paths are connected to the first header tank, and the second heat exchange tubes which form at least one heat exchange path are connected to the second header tank.

7. A condenser according to claim 1 , wherein all the first heat exchange tubes connected to the first header tank and all the second heat exchange tubes connected to the second header tank are straight.

8. A condenser according to claim 1 , wherein the first header tank is located on the outer side of the second header tank with respect to the left-right direction at a position offset from the second header tank in an air passage direction; first-header-tank-side end portions of the first heat exchange tubes connected to the first header tank are bent over a predetermined length; and a bent portion of each bent first heat exchange tube is located in the same plane as the remaining unbent portion of the first heat exchange tube.

9. A condenser according to claim 1 , wherein the first header tank is located on the outer side of the second header tank with respect to the left-right direction at a position offset from the second header tank in an air passage direction; first-header-tank-side end portions of the first heat exchange tubes connected to the first header tank and second-header-tank-side end portions of the second heat exchange tubes connected to the second header tank are bent about a common vertical line; a bent portion of each bent first heat exchange tube is located in the same plane as the remaining unbent portion of the first heat exchange tube; and a bent portion of each bent second heat exchange tube is located in the same plane as the remaining unbent portion of the second heat exchange tube.

10. A condenser according to claim 1 , wherein the upper end of the first header tank is located above a lower end of the plurality of second heat exchange tubes.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2022
From: MAHLE BEHR THERMAL SYSTEMS (JAPAN) COMPANY LIMITED
To: MAHLE INTERNATIONAL GMBH
Reel/Frame 058956/0648 →
CHANGE OF NAME Recorded Aug 30, 2021
From: KEIHIN THERMAL TECHNOLOGY CORPORATION
To: MAHLE BEHR THERMAL SYSTEMS (JAPAN) COMPANY LIMITED
Reel/Frame 057364/0482 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPL. NO. 13/064,689 PREVIOUSLY RECORDED AT REEL: 028982 FRAME: 0429. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 20, 2017
From: SHOWA DENKO K.K.
To: KEIHIN THERMAL TECHNOLOGY CORPORATION
Reel/Frame 044244/0524 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY'S ADDRESS PREVIOUSLY RECORDED AT REEL: 028982 FRAME: 0429. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 8, 2016
From: SHOWA DENKO K.K.
To: KEIHIN THERMAL TECHNOLOGY CORPORATION
Reel/Frame 040850/0162 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2014
From: HANAFUSA, TATSUYA
To: SHOWA DENKO K.K.
Reel/Frame 033715/0888 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2012
From: SHOWA DENKO K.K.
To: KEIHIN THERMAL TECHNOLOGY CORPORATION
Reel/Frame 028982/0429 →