Apparatus and method for high pressure abrasive fluid injection
A method and system are provided for injecting high pressure abrasive fluid into an abrasive jet tool. The method and system comprise a slurry tank connected to an abrasive hopper and a low pressure abrasive pump for circulating abrasive slurry and transferring the slurry to a high pressure vessel. The method and system also contain a high pressure non-abrasive pump connected to a high pressure valve for pressurizing the high pressure vessel prior to injecting abrasive fluid into the abrasive jet tool.
1. A system for injecting high pressure abrasive fluid into an abrasive jet tool in a wellbore, comprising:
an abrasives hopper;
a slurry tank connected to the abrasives hopper;
a low pressure abrasive pump connected to the slurry tank, wherein the low pressure abrasive pump comprises abrasive-resistant materials;
a first high pressure vessel connected to the low pressure pump through a first high pressure valve;
a slurry circulation line for circulating slurry from the slurry tank through the low pressure abrasive pump past the abrasive hopper and back to the slurry tank;
a high pressure non-abrasive pump connected to the first high pressure vessel through a second high pressure valve, wherein the high pressure non-abrasive pump is configured to pressurize the first high pressure vessel; and
an abrasive jet tool connected to the first high pressure vessel through a third high pressure valve.
2. The system of claim 1 , further comprising:
a second high pressure vessel connected through a fourth high pressure valve to the low pressure abrasive pump and to the high pressure non-abrasive pump and connected through a fifth high pressure valve to the abrasive jet tool.
3. The system of claim 1 , further comprising:
a water supply tank connected to a line connecting the high pressure non-abrasive pump.
4. The apparatus of claim 3 , further comprising:
a flow restrictor connected to the high pressure non-abrasive pump and the water supply tank.
5. The apparatus of claim 1 , wherein the first high pressure valve comprises a dump valve.
6. The apparatus of claim 1 , further comprising:
a pressure pulse damper connected to a line connecting the high pressure non-abrasive pump and the first high pressure valve; and
a pressure sensor connected to the pressure pulse damper.
7. The apparatus of claim 1 , further comprising:
a fluid discharge hose connecting the abrasives hopper to the slurry tank.
8. A method for injecting high pressure abrasive fluid into an abrasive jet tool in a well bore, comprising:
mixing low pressure abrasive slurry by circulating the abrasive slurry from a slurry tank, through a low pressure abrasive pump, by an abrasive hopper, and back to the slurry tank, wherein the low pressure abrasive pump comprises abrasive-resistant materials;
circulating the low pressure abrasive slurry from the slurry tank, through the low pressure abrasive pump, through a second high pressure valve, through a first high pressure vessel, through a third high pressure valve, and back to the slurry tank;
sending high pressure non-abrasive fluid by a high pressure non-abrasive pump through the first high pressure valve to a first high pressure vessel;
opening the second high pressure valve to allow abrasive slurry to fill the first high pressure vessel; and
rotating the first, second, and third high pressure valves to allow the high pressure non-abrasive fluid to push the abrasive slurry through the first high pressure vessel to an abrasive jet tool.
9. The method of claim 8 , further comprising:
rotating the first, second, and third high pressure valves to allow more non-abrasive fluid to go directly to the abrasive jet tool while the high pressure non-abrasive pump refills the first high pressure vessel through the first high pressure valve.
10. The method of claim 8 , further comprising:
rotating the first, second, and third high pressure valves to allow abrasive slurry to fill a second high pressure vessel through a fourth high pressure valve; and
rotating the first, second, third, and fourth high pressure valves to allow the high pressure non-abrasive fluid to push the abrasive slurry through the second high pressure vessel and a fifth high pressure valve to the abrasive jet tool, while the non-abrasive high pressure pump refills the first high pressure vessel through the first and second high pressure valves.
11. The method of claim 8 , further comprising:
adding guar powder to the slurry tank to gel the abrasive fluid.
12. The method of claim 8 , further comprising:
adding air to the slurry tank to increase effectiveness of the abrasive jet tool.