INFLATABLE BOLSTER
An inflatable bolster for use in a passenger compartment of a vehicle is provided having a hollow body, an inflator and an attachment mechanism for attaching the hollow body to the vehicle's mating surface. The attachment mechanism includes a base retained within a molded cavity within the hollow body, and a fastener projection extending outward from both the base and the hollow body. Another attachment mechanism is provided including a dovetail portion which extends outward from the hollow body and engages a slot in the mating surface.
1 . An inflatable bolster for use in a passenger compartment of a vehicle, the inflatable bolster comprising:
a) a hollow body comprising:
i. a first wall devised to face a mating surface of the vehicle, the first wall being provided with a molded cavity;
ii. a second wall opposite the first wall and devised to face the passenger compartment; and
iii. an air chamber formed between the first and second walls;
b) an inflator for injecting a pressurized fluid into the air chamber and thereby inflating the hollow body, the inflator being mounted to the hollow body; and
c) attachment means for attaching the hollow body to the mating surface, the attachment means comprising:
i. a base retained within the molded cavity; and
ii. a fastener projection extending from the base and outward from the first wall, the fastener projection devised to engage a complementary element on the mating surface and attach the inflatable bolster thereto.
2 . The inflatable bolster of claim 1 , wherein the molded cavity is formed around the base during molding of the hollow body, thereby encapsulating the base in the first wall.
3 . The inflatable bolster of claim 2 , wherein the base and the hollow body are formed of compatible materials having compatible surface energies which enables polymer bonding therebetween.
4 . The inflatable bolster of claim 2 , wherein the base has a disk-like shape and comprises a series of radial alternating ridges.
5 . The inflatable bolster of claim 2 , wherein the fastener projection is a threaded stud.
6 . The inflatable bolster of claim 2 , wherein the fastener projection is a clip.
7 . The inflatable bolster of claim 6 , wherein the fastener projection is a duel level snap clip.
8 . The inflatable bolster of claim 1 , wherein the first wall comprises angled sections.
9 . The inflatable bolster of claim 1 , wherein the base portion comprises a male dovetail portion and the molded cavity comprises a corresponding female dovetail portion having a side opening for allowing insertion of the male dovetail portion therein.
10 . The inflatable bolster of claim 9 , wherein the molded cavity further comprises a clip proximate the opening for retaining the base within the molded cavity after insertion.
11 . The inflatable bolster of claim 9 , wherein the fastener projection is a threaded stud.
12 . The inflatable bolster of claim 9 , wherein the fastener projection is a clip.
13 . The inflatable bolster of claim 12 , wherein the fastener projection is a duel level snap clip.
14 . An inflatable bolster for use in a passenger compartment of a vehicle, the inflatable bolster comprising:
a) a hollow body comprising:
i. an first wall devised to face a mating surface of the vehicle;
ii. a second wall opposite the first wall and devised to face the passenger compartment; and
iii. an air chamber formed between the first and second walls;
b) an inflator for injecting a pressurized fluid into the air chamber and thereby inflating the hollow body, the inflator being mounted to the hollow body; and
c) attachment means for attaching the hollow body to the mating surface, the attachment means comprising:
i. a dovetail portion extending outward from the first wall, the dovetail portion devised to engage a slot on the mating surface and attach the inflatable bolster thereto.
15 . The inflatable bolster of claim 14 , wherein the mating surface comprises a reaction plate for strengthening the inflatable bolster, the complementary element comprises a slot, the slot having a side opening for allowing insertion of the dovetail portion therein; wherein the engagement of the dovetail portion and the slot retains the reaction plate to the inner wall.