IP Library Granted Patent US 8,395,244
Granted Patent B2
US 8,395,244 · App. 12/942,410 · Granted Mar 12, 2013

Fast recovery diode

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Quick Facts
Patent No.
US 8,395,244
App. No.
12/942,410
Granted
Mar 12, 2013
Kind
B2
Abstract

A fast recovery diode includes an n-doped base layer having a cathode side and an anode side opposite the cathode side. A p-doped anode layer is arranged on the anode side. The anode layer has a doping profile and includes at least two sublayers. A first one of the sublayers has a first maximum doping concentration, which is between 2*10 16 cm −3 and 2*10 17 cm −3 and which is higher than the maximum doping concentration of any other sublayer. A last one of the sublayers has a last sublayer depth, which is larger than any other sublayer depth. The last sublayer depth is between 90 to 120 μm. The doping profile of the anode layer declines such that a doping concentration in a range of 5*10 14 cm −3 and 1*10 15 cm −3 is reached between a first depth, which is at least 20 μm, and a second depth, which is at maximum 50 μm. Such a profile of the doping concentration is achieved by using aluminum diffused layers as the at least two sublayers.

Claims (38)

1. A fast recovery diode comprising:

an n-doped base layer having a cathode side and an anode side opposite the cathode side;

a p-doped anode layer on the anode side, the anode layer having a doping profile and comprising at least two sublayers, which are arranged parallel to the anode side, wherein:

the at least two sublayers comprise a first sublayer and a last sublayer;

the first sublayer has a first maximum doping concentration, which is between 2*10 16 cm −3 and 2*10 17 cm −3 , the first maximum doping concentration being higher than the maximum doping concentration of any other sublayer of the at least two sublayers;

the last sublayer having a last sublayer depth, which is larger than any other sublayer depth, the last sublayer depth being between 90 to 120 μm;

the doping profile of the anode layer declines such that a doping concentration in a range of 5*10 14 cm −3 and 1*10 15 cm −3 is reached between a first depth, which is at least 20 μm, and a second depth, which is at maximum 50 μm; and

wherein the at least two sublayers are aluminum diffused layers.

2. The diode according to claim 1 , wherein the first depth is at least 30 μm.

3. The diode according to claim 1 , wherein the second depth is at maximum 40 μm.

4. The diode according to claim 1 , wherein the diode has a larger width at the cathode side than at the anode side.

5. The diode according to claim 1 , wherein the diode has a smaller width at the cathode side than at the anode side.

6. The diode according to claim 1 , comprising:

a defect layer having a defect peak, the defect layer being arranged parallel to the anode side with the defect peak in a depth beyond a depth in which the doping concentration of the anode layer is declined below 1*10 15 cm −3 , and smaller than the second depth.

7. A method for manufacturing a fast recovery diode, the method comprising:

providing an n-doped wafer having a cathode side and an anode side opposite the cathode side;

arranging a p-doped anode layer on the anode side, the anode layer having a doping profile and comprising at least two sublayers in the manufactured diode, the at least two sublayers comprising at least a first sublayer and a last sublayer; and

creating each sublayer by applying Aluminum ions on the anode side of the wafer and diffusing the applied Aluminum ions into the wafer to create the corresponding sublayer with a sublayer depth and a maximum doping concentration, respectively, wherein:

the first sublayer is created with a first maximum doping concentration, which is between 2*10 16 cm −3 and 2*10 17 cm −3 and which is higher than the maximum doping concentration of any other sublayer;

the last sublayer is created with a last sublayer depth, which is larger than any other sublayer depth, the last sublayer depth being between 90 to 120 μm; and

the doping concentrations and sublayer depths of the at least two sublayers are such that the doping profile of the anode layer declines to a value in a range of 5*10 14 cm −3 and 1*10 15 cm −3 between a first depth, which is at least 20 μm, and a second depth, which is at maximum 50 μm.

8. The method according to claim 7 , comprising:

irradiating the wafer on the anode side with ions to create a defect layer having a defect peak,

wherein the irradiation energy is such that the defect peak is arranged in a depth beyond a depth in which the doping concentration of the anode layer is declined below 1*10 15 cm −3 , and smaller than the second depth.

9. The method according to claim 8 , wherein the ions for the creation of the defect layer are one of protons and helium.

10. The method according to claim 7 , comprising:

after diffusing the Aluminum ions into the wafer, removing at least a part of the first sublayer which is arranged between the wafer surface on the anode side and the first maximum doping concentration.

11. A device comprising an Integrated Gate Commutated Thyristor and a diode according to claim 1 .

12. The diode according to claim 2 , wherein the second depth is at maximum 40 μm.

13. The diode according to claim 12 , wherein the diode has a larger width at the cathode side than at the anode side.

14. The diode according to claim 12 , wherein the diode has a smaller width at the cathode side than at the anode side.

15. The diode according to claim 13 , comprising:

a defect layer having a defect peak, the defect layer being arranged parallel to the anode side with the defect peak in a depth beyond a depth in which the doping concentration of the anode layer is declined below 1*10 15 cm −3 , and smaller than the second depth.

16. The diode according to claim 14 , comprising:

a defect layer having a defect peak, the defect layer being arranged parallel to the anode side with the defect peak in a depth beyond a depth in which the doping concentration of the anode layer is declined below 1*10 15 cm −3 , and smaller than the second depth.

17. A device comprising an Insulated Gate Bipolar Transistor and a diode according to claim 1 .

18. The method according to claim 7 , comprising:

after diffusing the Aluminum ions into the wafer, completely removing a part of the first sublayer which is arranged between the wafer surface on the anode side and the first maximum doping concentration.

Assignments (6)
MERGER Recorded Nov 13, 2023
From: HITACHI ENERGY SWITZERLAND AG
To: HITACHI ENERGY LTD
Reel/Frame 065549/0576 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CONVEYING PARTY "ABB TECHNOLOGY LTD." SHOULD READ "ABB TECHNOLOGY AG" PREVIOUSLY RECORDED AT REEL: 040621 FRAME: 0714. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 11, 2022
From: ABB TECHNOLOGY AG
To: ABB SCHWEIZ AG
Reel/Frame 059927/0580 →
CHANGE OF NAME Recorded Dec 31, 2021
From: ABB POWER GRIDS SWITZERLAND AG
To: HITACHI ENERGY SWITZERLAND AG
Reel/Frame 058666/0540 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2020
From: ABB SCHWEIZ AG
To: ABB POWER GRIDS SWITZERLAND AG
Reel/Frame 052916/0001 →
MERGER Recorded Nov 15, 2016
From: ABB TECHNOLOGY LTD.
To: ABB SCHWEIZ AG
Reel/Frame 040621/0714 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2010
From: VOBECKY, JAN; HEMMANN, KATI; DURAN, HAMIT; RAHIMO, MUNAF
To: ABB TECHNOLOGY AG
Reel/Frame 025417/0091 →