Split stream oilfield pumping systems
A method of pumping an oilfield fluid from a well surface to a wellbore is provided that includes providing a clean stream; operating one or more clean pumps to pump the clean stream from the well surface to the wellbore; providing a dirty stream including a solid material disposed in a fluid carrier; and operating one or more dirty pumps to pump the dirty stream from the well surface to the wellbore, wherein the clean stream and the dirty stream together form said oilfield fluid.
1. A method of pumping an oilfield fluid from a well surface to a wellbore comprising:
operating at least one clean pump to pump a clean stream to a common manifold positioned at the well surface, said clean stream comprising primarily water;
operating at least one dirty pump to pump a dirty stream to the common manifold, said dirty stream comprising a solid material disposed in a fluid carrier; and
combining the clean stream and the dirty stream in the common manifold to form the oilfield fluid, and
introducing the oilfield fluid to the wellbore.
2. The method of claim 1 , wherein the clean pump is a same type of pump as the dirty pump.
3. The method of claim 2 , wherein the clean pump and the dirty pump are each a plunger pump.
4. The method of claim 1 , wherein the clean pump is a different type of pump from the dirty pump.
5. The method of claim 4 , wherein the clean pump is a multistage centrifugal pump and the dirty pump is a plunger pump.
6. The method of claim 5 , wherein the clean pump is a progressing cavity pump and the dirty pump is a plunger pump.
7. The method of claim 1 , wherein more clean pumps are operated than dirty pumps.
8. The method of claim 1 , wherein a concentration of the solid material in the dirty stream is about 10 pounds per gallon.
9. The method of claim 1 , wherein the solid material is a proppant and wherein the oilfield fluid is a fracturing fluid.
10. The method of claim 1 , wherein the solid material is one of a particle, a fiber and a material having a manufactured shape.
11. A system for pumping an oilfield fluid from a well surface to a wellbore, said system comprising, at the well surface:
a clean stream comprising primarily water;
a dirty stream comprising a corrosive material, a gelling agent, and water;
a common manifold that is connected to the clean stream and the dirty stream, said common manifold combining the clean stream and the dirty stream to form the oilfield fluid;
a water tank at the well surface for supplying water to the dirty stream; and
a gel maker at the well surface that receives the water from the water tank and mixes the water and the gelling agent.
12. The system of claim 11 , further comprising a water tank at the well surface for supplying water to the clean stream.
13. The system of claim 12 , further comprising at least one clean pump at the well surface for pumping the clean stream to the common manifold, wherein said clean pump is connected to the water tank at one end and to the common manifold at another end.
14. The system of claim 13 , wherein at least one clean pump is a multistage centrifugal pump, a progressing cavity pump, or a plunger pumps.
15. The system of claim 11 , further comprising a blender at the well surface that receives a mixture of the water and the gelling agent from the gel maker and further combines the mixture with the corrosive material to form the dirty stream.
16. The system of claim 15 , further comprising at least one dirty pump at the well surface for pumping the dirty stream to the common manifold, wherein said dirty pump is connected to the blender at one end and to the common manifold at another end.
17. The system of claim 16 , wherein at least one dirty pump is a plunger pump.
18. The system of claim 11 , wherein the common manifold is further connected to the wellbore for introducing the oilfield fluid into the wellbore.