Imparted charge in situ pipelining device
The invention pertains to a lining device that can be pulled through a pipe having an approximate diameter between 1 and 36 inches. The device sprays an electrically charged lining mixture 360° onto the inside pipe surface. The lining mixture is electro-statically charged to facilitate full encapsulation and adhesion to all pipe wall surfaces in a circumferentially uniform thickness. The lining device can be contained in a multipart housing having flexible rod-like components that hold the device in the center of the longitudinal axis of the pipe. The lining mixture is conveyed to the device through heated non expanding hose. The non expanding properties facilitate the delivery of the lining under pressure to the device. The device also incorporates a dwell cone having a knurled edge that atomizes the lining mixture as it is centrifugally thrown onto the pipe wall. The device may further incorporate nitrogen in mixing the lining material.
1. A pipe lining apparatus for spraying lining material onto the inside pipe surface comprising:
a) an umbilical containing at least one hose conveying liquid lining material, a fluid conveying hose and an electrical cable;
b) a trajectory/static charging orifice;
c) a first ported body assembly comprising (i) at least one static charge conductor plate wherein the at least one static charge conductor plate is located in the first ported body assembly in electrical communication with the trajectory/static charging orifice (ii) a wave/pulse generation tab comprising a semi-flexible insert is in communication with the liquid lining material and (iii) a rotating shaft; and
d) a rotational drive receptacle fit within a dwell cone mounted on the rotating shaft.
2. The pipe lining apparatus of claim 1 further comprising reciprocation wave spring washers mounted on the rotating shaft.
3. The pipe lining apparatus of claim 1 further comprising bearings mounted on the rotating shaft within the first ported body assembly.
4. The pipe lining apparatus of claim 1 further comprising an air assist mechanism mounted on the rotating shaft within the first ported body assembly wherein the air assist mechanism comprises a turbine.
5. The pipe lining apparatus of claim 1 further comprising a heated non-expanding lining material hose.
6. The pipe lining apparatus of claim 1 further comprising a CCTV cable and camera wherein the camera is mounted on the first ported body assembly.
7. The pipe lining apparatus of claim 1 further comprising a second ported body assembly wherein the liner material is divided into multiple parts conveyed through tubes to the first ported body assembly.
8. The pipe lining apparatus of claim 1 further comprising a lining material comprising isocyanate and amine terminated resin.
9. The pipe lining apparatus of claim 8 further comprising a lining material comprising quaternary ammonium ethosulfates, ethoxylated amines or glycerol esters.
10. The pipe lining apparatus of claim 8 wherein the lining material is mixed before being conveyed through the heated non-expanding material hose.
11. The pipe lining apparatus of claim 1 further comprising pipe centering components attached to the first ported body assembly.
12. The pipe lining apparatus of claim 11 wherein the pipe centering components comprise flexible bristles or prongs.
13. The pipe lining apparatus of claim 1 wherein the dwell cone having atomization droplet producing knurling on the dwell cone edge.
14. The dwell cone of claim 13 further comprising a shape that allows lining material to dwell before said lining material is centrifugally cast off the knurling on the cone edge.