CNT-INFUSED FIBERS IN THERMOPLASTIC MATRICES
A composite includes a thermoplastic matrix material and a carbon nanotube (CNT)-infused fiber material dispersed through at least a portion of the thermoplastic matrix material.
1 . A composite comprising:
a thermoplastic matrix material; and
a CNT-infused glass fiber material;
wherein the CNTs on said CNT-infused glass fiber material comprise between about 3 percent to about 10 percent of the composite by weight;
wherein said composite exhibits electrical conductivity.
2 . The composite of claim 1 , wherein said CNT-infused glass fiber material comprises between about 10 percent to about 40 percent of the composite by weight.
3 . The composite of claim 1 , wherein said thermoplastic matrix material is a low-end thermoplastic selected from the group consisting of ABS, polycarbonate, and nylon.
4 . The composite of claim 1 , wherein said composite has an electrical conductivity in a range between about 1 S/m to about 1000 S/m.
5 . The composite of claim 1 , wherein said composite has an EMI shielding effectiveness in a range between about 60 dB to about 120 dB over a range of frequencies between about 2 GHz to about 18 GHz.
6 . A method of making the composite of claim 1 , said method comprising:
impregnating a CNT-infused glass fiber material with a softened thermoplastic matrix material;
chopping said impregnated CNT-infused glass fiber material into pellets; and
molding said pellets to form an article.
7 . The method of claim 6 , wherein molding comprises injection molding or press molding.
8 . The method of claim 6 , further comprising:
diluting said pellets with thermoplastic pellets lacking a CNT-infused glass fiber material.
9 . The method of claim 6 , wherein said CNT-infused glass fiber material comprises between about 10 percent to about 40 percent of the composite by weight.
10 . The method of claim 6 , wherein said thermoplastic matrix material is a low-end thermoplastic selected from the group consisting of ABS, polycarbonate, and nylon.
11 . The method of claim 6 , wherein said article has an electrical conductivity in a range between about 1 S/m to about 1000 S/m.
12 . The method of claim 6 , wherein said article has an EMI shielding effectiveness in a range between about 60 dB to about 120 dB over a range of frequencies between about 2 GHz to about 18 GHz.
13 . A composite comprising:
a thermoplastic matrix material; and
a CNT-infused glass fiber material;
wherein the CNTs on said CNT-infused glass fiber material comprise between about 0.1 percent to about 2 percent by weight of the composite;
wherein said composite exhibits enhanced mechanical strength relative to a composite lacking CNTs.
14 . The composite of claim 13 , wherein said CNT-infused glass fiber material comprises between about 30 percent to about 70 percent of the composite by weight.
15 . The composite of claim 13 , wherein said thermoplastic matrix material is a high-end thermoplastic selected from the group consisting of PEEK and PEI.
16 . The composite of claim 13 , wherein a concentration of the CNTs throughout the composite varies in a gradient manner.
17 . The composite of claim 16 , wherein said composite further exhibits low observable properties.
18 . The composite of claim 13 , wherein a concentration of the CNTs throughout the composite is uniform.