Quilted implantable graft
View Patent ↗Described are embodiments of a multilaminate or multiple layer implantable surgical graft with an illustrative graft comprising a remodelable collagenous sheet material, the graft including one or more interweaving members to stitch together the graft to help prevent the layers from delaminating or separating during handling and the initial stages of remodeling. The interweaving members may comprise lines of suture, thread, individual stitches, strips of material, etc. that are woven through the layers of biomaterial in a desired pattern. In one embodiment, the interweaving members comprise a pharmacologically active substance, such as a drug, growth factors, etc. to elicit a desired biological response in the host tissue. In another embodiment, the graft further comprises a reinforcing material, such as a synthetic mesh, within the layers of remodelable biomaterial and stitched together by one or more interweaving members.
1. A multilayer surgical graft, comprising:
a first remodelable extracellular matrix sheet having an inward-facing surface and an outward-facing surface opposite said inward-facing surface, said outward-facing surface of said first remodelable extracellular matrix sheet forming a first outermost surface of said surgical graft;
a second remodelable extracellular matrix sheet having an inward-facing surface; and
a synthetic mesh material with a plurality of closed-circumference mesh openings disposed between said first remodelable extracellular matrix sheet and said second remodelable extracellular matrix sheet, said closed-circumference mesh openings defined by the synthetic mesh material so as to have closed circumferences;
said inward-facing surface of said first remodelable extracellular matrix sheet and said inward-facing surface of said second remodelable extracellular matrix sheet contacting one another through said plurality of closed-circumference mesh openings including through a first closed-circumference mesh opening to provide a first contacting region between said inward-facing surface of said first remodelable extracellular matrix sheet and said inward-facing surface of said second remodelable extracellular matrix sheet, wherein said inward-facing surface of said first remodelable extracellular matrix sheet is bonded to said inward-facing surface of said second remodelable extracellular matrix sheet in said first contacting region to form a first bonded region, and wherein said first bonded region occurs within a surface depression on said first outermost surface of said surgical graft, wherein the surface depression on said first outermost surface occurs adjacent to raised portions of said first outermost surface, said raised portions positioned over members of said synthetic mesh material that define said closed-circumference mesh openings; and
a first open passageway for allowing passage of fluids through the open passageway from a first side of the surgical graft to a second side of the surgical graft, the first open passageway extending through said first remodelable extracellular matrix sheet, through said first closed-circumference mesh opening, and through said second remodelable extracellular matrix sheet within said first bonded region;
wherein said first bonded region extends laterally beyond and fully around said first open passageway.
2. The multilayer surgical graft of claim 1 further including at least one interweaving member interwoven through said first remodelable extracellular matrix sheet and said second remodelable extracellular matrix sheet such that said first remodelable extracellular matrix sheet and said second remodelable extracellular matrix sheet are affixed together.
3. The multilayer surgical graft of claim 1 , wherein said inward-facing surface of said first remodelable extracellular matrix sheet and said inward-facing surface of said second remodelable extracellular matrix sheet are bonded to one another through said plurality of closed-circumference mesh openings.
4. The multilayer surgical graft of claim 3 , wherein said inward-facing surface of said first remodelable extracellular matrix sheet and said inward-facing surface of said second remodelable extracellular matrix sheet are dehydrothermally bonded to one another through said plurality of closed-circumference mesh openings.
5. The multilayer surgical graft of claim 1 , wherein said first open passageway is generally centered within said first closed-circumference mesh opening.
6. The multilayer surgical graft of claim 1 , wherein said first open passageway includes a generally cylindrical passageway wall.
7. The multilayer surgical graft of claim 1 , further comprising a coating material coating a wall of said first open passageway.
8. The multilayer surgical graft of claim 1 , further comprising a resorbable lining material that lines a wall of said first open passageway.
9. The surgical graft of claim 1 , wherein said plurality of closed-circumference mesh openings constitutes all closed-circumference mesh openings defined by said synthetic mesh material.
10. The surgical graft of claim 1 , wherein said first remodelable extracellular matrix sheet includes one to four extracellular matrix layers, and said second remodelable extracellular matrix sheet includes one to four extracellular matrix layers.
11. The surgical graft of claim 1 , wherein said first bonded region has been formed under vacuum pressing conditions.
12. The multilayer surgical graft of claim 1 , wherein said synthetic mesh comprises strands having a diameter in the range of 0.04 mm to 1.0 mm.
13. The multilayer surgical graft of claim 1 , wherein said synthetic mesh comprises strands having a diameter in the range of 0.06 mm to 0.5 mm.
14. The multilayer surgical graft of claim 1 , wherein said synthetic mesh comprises strands having a diameter of less than 0.15 mm.
15. A multilayer surgical graft, comprising:
a first remodelable extracellular matrix sheet having an inward-facing surface and an outward-facing surface opposite said inward-facing surface, said outward-facing surface of said first remodelable extracellular matrix sheet forming a first outermost surface of said surgical graft;
a second remodelable extracellular matrix sheet having an inward-facing surface and an outward-facing surface opposite said inward-facing surface of said second remodelable extracellular matrix sheet, said outward-facing surface of said second remodelable extracellular matrix sheet forming a second outermost surface of said surgical graft, the second outermost surface opposite the first outermost surface;
a synthetic mesh material disposed between said first remodelable extracellular matrix sheet and said second remodelable extracellular matrix sheet and including a plurality of closed-circumference mesh openings through which said inward-facing surface of said first remodelable extracellular matrix sheet and said inward-facing surface of said second remodelable extracellular matrix sheet are dehydrothermally bonded to one another to provide a corresponding plurality of dehydrothermally-bonded regions between said first remodelable extracellular matrix sheet and said second remodelable extracellular matrix sheet within said multilayer surgical graft, and wherein said dehydrothermally-bonded regions occur within surface depressions on said first outermost surface of said surgical graft and within surface depressions on said second outermost surface of said surgical graft, wherein the respective surface depressions on said first and second outermost surfaces occur adjacent to raised portions of said first and second outermost surfaces, said raised portions positioned over members of said synthetic mesh material that define said closed-circumference mesh openings; and
at least one open passageway formed into each of the dehydrothermally-bonded regions for allowing passage of fluids through the open passageway from a first side of the surgical graft to a second side of the surgical graft, said at least one open passageway passing through the first remodelable extracellular matrix sheet, through a corresponding one of said closed-circumference openings in the synthetic mesh material, and through the second remodelable extracellular matrix sheet;
wherein each of said dehydrothermally-bonded regions extends laterally beyond and fully around the at least one passageway formed in each said dehydrothermally-bonded region.
16. The surgical graft of claim 15 , wherein said plurality of closed-circumference mesh openings constitutes all closed-circumference mesh openings defined by said synthetic mesh material.
17. The surgical graft of claim 15 , wherein said first remodelable extracellular matrix sheet includes one to four extracellular matrix layers, and said second remodelable extracellular matrix sheet includes one to four extracellular matrix layers.
18. The surgical graft of claim 15 , wherein said dehydrothermally-bonded regions have been bonded to one another under vacuum pressing conditions.
19. A multilayer surgical graft, comprising:
a first remodelable extracellular matrix sheet having an inward-facing surface and an outward-facing surface opposite said inward-facing surface, said outward-facing surface of said first remodelable extracellular matrix sheet forming a first outermost surface of said surgical graft;
a second remodelable extracellular matrix sheet having an inward-facing surface; and
a synthetic mesh material with a plurality of closed-circumference mesh openings disposed between said first remodelable extracellular matrix sheet and said second remodelable extracellular matrix sheet, said closed-circumference mesh openings defined by the synthetic mesh material so as to have closed circumferences;
said inward-facing surface of said first remodelable extracellular matrix sheet and said inward-facing surface of said second remodelable extracellular matrix sheet contacting one another through said plurality of closed-circumference mesh openings including through a first closed-circumference mesh opening to provide a first contacting region between said inward-facing surface of said first remodelable extracellular matrix sheet and said inward-facing surface of said second remodelable extracellular matrix sheet, wherein said inward-facing surface of said first remodelable extracellular matrix sheet is bonded to said inward-facing surface of said second remodelable extracellular matrix sheet in said first contacting region to form a first bonded region, and wherein said first contacting region occurs within a surface depression on said first outermost surface of said surgical graft, wherein the surface depression on said first outermost surface occurs adjacent to raised portions of said first outermost surface, said raised portions positioned over members of said synthetic mesh material that define said closed-circumference mesh openings;
a first open passageway for allowing passage of fluids through the open passageway from a first side of the surgical graft to a second side of the surgical graft, the first open passageway extending through said first remodelable extracellular matrix sheet, through said first closed-circumference mesh opening, and through said second remodelable extracellular matrix sheet within said first bonded region;
wherein said inward-facing surface of said first remodelable extracellular matrix sheet and said inward-facing surface of said second remodelable extracellular matrix sheet are dehydrothermally bonded to one another through said plurality of closed-circumference mesh openings; and
wherein said first bonded region extends laterally beyond and fully around the first open passageway formed in said first bonded region.
20. The multilayer surgical graft of claim 19 , wherein said first bonded region has been bonded under vacuum pressing conditions.
21. The multilayer surgical graft of claim 19 , wherein said first open passageway includes a continuous passageway wall that isolates the passageway from the synthetic mesh material.