IP Library Granted Patent US 8,779,623
Granted Patent B2
US 8,779,623 · App. 12/969,049 · Granted Jul 15, 2014

Cable bus

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Quick Facts
Patent No.
US 8,779,623
App. No.
12/969,049
Granted
Jul 15, 2014
Kind
B2
Abstract

A photovoltaic array cable bus system can include a cable bus and at least one electrical connector.

Claims (53)

1. A photovoltaic structure comprising:

a photovoltaic cartridge comprising:

a first photovoltaic module comprising a first conductor electrically connected to a first terminal of a first polarity of the first photovoltaic module, the first conductor including a first conductor clip end;

a second photovoltaic module comprising a second conductor electrically connected to a second terminal of the first polarity of the second photovoltaic module, the second conductor including a second conductor clip end; and

a cartridge clip comprising a body, a first mating connector electrically connected to the first conductor clip end, and a second mating connector electrically connected to the second conductor clip end; wherein the cartridge clip is configured to commonly electrically conduct charge of only the first polarity from said first and second photovoltaic modules.

2. The photovoltaic structure of claim 1 , wherein the cartridge clip is configured to mate to a corresponding cable bus clip to electrically connect the first conductor and the second conductor to a cable bus.

3. The photovoltaic structure of claim 1 , wherein the photovoltaic cartridge further comprises:

a third conductor electrically connected to a first terminal of a second polarity of the first photovoltaic module, which is opposite of the first polarity, wherein the third conductor includes a third conductor clip end;

a fourth conductor electrically connected to a second terminal of the second polarity of the second photovoltaic module, wherein the fourth conductor includes a fourth conductor clip end; and

a second cartridge clip comprising a body, a third mating connector electrically connected to the third conductor clip end, and a fourth mating connector electrically connected to the fourth conductor clip end, wherein the second cartridge clip is configured to commonly electrically conduct charge of only the second polarity from the first and second photovoltaic modules.

4. The photovoltaic structure of claim 1 , wherein the photovoltaic cartridge further comprises:

a third photovoltaic module comprising a third conductor electrically connected to a first terminal of a second polarity of the third photovoltaic module, wherein the third conductor includes a third conductor clip end;

a fourth photovoltaic module comprising a fourth conductor electrically connected to a second terminal of the second polarity of the fourth photovoltaic module, wherein the fourth conductor includes a fourth conductor clip end; and

a second cartridge clip comprising a body, a third mating connector electrically connected to the third conductor clip, and a fourth mating connector electrically connected to the fourth conductor clip end, wherein the second cartridge clip is configured to commonly electrically conduct charge of only the second polarity from the third and fourth photovoltaic modules.

5. The photovoltaic structure of claim 4 , wherein the first photovoltaic module and third photovoltaic module are connected in series.

6. The photovoltaic structure of claim 4 , wherein the second photovoltaic module and fourth photovoltaic module are connected in series.

7. The photovoltaic structure of claim 6 , wherein the series connection between the first photovoltaic module and the third photovoltaic module comprises a fifth photovoltaic module connected in series.

8. A photovoltaic array comprising:

a first photovoltaic cartridge comprising:

a first photovoltaic module comprising a first conductor electrically connected to a first terminal of a first polarity of the first photovoltaic module, the first conductor including a first conductor clip end;

a second photovoltaic module comprising a second conductor electrically connected to a second terminal of the first polarity of the second photovoltaic module, the second conductor including a second conductor clip end; and

a cartridge clip comprising a body, a first mating connector electrically connected to the first conductor clip end, and a second mating connector electrically connected to the second conductor clip end;

a second photovoltaic cartridge comprising:

a third photovoltaic module comprising a third conductor electrically connected to a first terminal of a second polarity of the third photovoltaic module, wherein the third conductor includes a third conductor clip end;

a fourth photovoltaic module comprising a fourth conductor electrically connected to a second terminal of the second polarity of the fourth photovoltaic module, wherein the fourth conductor includes a fourth conductor clip end; and

a second cartridge clip comprising a body, a third mating connector electrically connected to the third conductor clip, and a fourth mating connector electrically connected to the fourth conductor clip end;

wherein the first cartridge clip is connected to the second cartridge clip by mating connectors to connect in series the first photovoltaic module with the third photovoltaic module and to connect in series the second photovoltaic module to the fourth photovoltaic module.

9. The photovoltaic array of claim 8 , further comprising:

a first plurality of conductors each electrically connected to a respective photovoltaic module terminal of the second polarity in the first photovoltaic cartridge;

a third cartridge clip comprising a body and a plurality of mating connectors each electrically connected to one of the plurality of conductors electrically connected to a respective photovoltaic module terminal of the second polarity in the first photovoltaic cartridge;

a second plurality of conductors each electrically connected to a respective photovoltaic module terminal of the first polarity in the second photovoltaic cartridge; and

a fourth cartridge clip comprising a body and a plurality of mating connectors each electrically connected to one of the plurality of conductors electrically connected to a respective photovoltaic module terminal of the first polarity in the second photovoltaic cartridge.

10. The photovoltaic array of claim 9 , further comprising a cable bus configured to be connected to the first and second photovoltaic cartridges.

11. The photovoltaic array of claim 10 , wherein the cable bus comprises a first cable bus clip comprising a body and a plurality of mating connectors and configured to connect to the third cartridge clip and a second cable bus clip comprising a body and a plurality of mating connectors and configured to connect to the fourth cartridge clip, to connect the first and second photovoltaic cartridges to the cable bus.

12. The photovoltaic array of claim 11 , further comprising an in-line fuse module comprising a plurality of fuses configured to be connected in-line between the first cable bus clip and the third cartridge clip.

13. The photovoltaic array of claim 11 , further comprising an in-line test module comprising a plurality of indicators configured to be connected in-line between the first cable bus clip and the third cartridge clip and to indicate whether the conductors electrically connected to mating connectors in the third cartridge clip are electrically connected to the cable bus.

14. The photovoltaic array of claim 11 , further comprising an in-line measuring device configured to be connected in-line between the first cable bus clip and the third cartridge clip and to measuring a current-voltage characteristic at the connection between the conductors electrically connected to mating connectors in the third cartridge clip and the cable bus.

15. The photovoltaic array of claim 14 , further comprising a radio transmitter transmitting a measured current-voltage characteristic from the in-line measuring device for remote monitoring.

16. A method of constructing a photovoltaic array comprising:

assembling a photovoltaic cartridge, wherein the assembling step comprises:

connecting a first terminal of a first polarity of a first photovoltaic module to a first mating connector of a cartridge clip, wherein the cartridge clip comprises a body and a plurality of mating connectors; and

connecting a first terminal of a first polarity of a second photovoltaic module to a second mating connector of the cartridge clip; wherein the cartridge clip is configured to commonly electrically conduct charge of only the first polarity from the first and second photovoltaic modules;

connecting the photovoltaic cartridge to a cable bus through the cartridge clip.

17. The method of claim 16 , wherein the step of connecting the photovoltaic cartridge to the cable bus comprises connecting the cartridge clip to a cable bus clip comprising a body and a plurality of mating connectors configured to electrically connect to the mating connectors of the cartridge clip.

18. The method of claim 17 , further comprising the step of connecting a fuse module comprising a plurality of fuses in-line between the cartridge clip and the cable bus clip.

19. The method of claim 17 , further comprising connecting a test module in-line between the cartridge clip and the cable bus clip, wherein the test module is configured to indicate whether the conductors electrically connected to mating connectors in the cartridge clip are electrically connected to the cable bus.

20. The method of claim 17 , further comprising connecting a measuring device in-line between the cartridge clip and the cable bus clip, wherein the measuring device is configured to measure a current-voltage characteristic at the connection between the conductors electrically connected to mating connectors in the cartridge clip and the cable bus.

21. The photovoltaic structure of claim 1 , wherein the cartridge clip is configured to mate to a second cartridge clip of a second photovoltaic cartridge.

22. The photovoltaic structure of claim 1 , further comprising:

a third photovoltaic module comprising a third conductor electrically connected to a third terminal of the first polarity of the third photovoltaic module, the third conductor including a third conductor clip end; and

a fourth photovoltaic module comprising a fourth conductor electrically connected to a fourth terminal of the first polarity of the fourth photovoltaic module, the fourth conductor including a fourth conductor clip end;

wherein the cartridge clip further comprises a third mating connector electrically connected to the third conductor clip end, and a fourth mating connector electrically connected to the fourth conductor clip end.

23. The photovoltaic structure of claim 1 , wherein the body further comprises a shield provided around the mating connectors.

Assignments (6)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0261 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0566 →
PATENT SECURITY AGREEMENT Recorded Jul 12, 2017
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 043177/0581 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT APPLICATION 13/895113 ERRONEOUSLY ASSIGNED BY FIRST SOLAR, INC. TO JPMORGAN CHASE BANK, N.A. ON JULY 19, 2013 PREVIOUSLY RECORDED ON REEL 030832 FRAME 0088. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT PATENT APPLICATION TO BE ASSIGNED IS 13/633664. Recorded Sep 19, 2014
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 033779/0081 →
SECURITY AGREEMENT Recorded Jul 19, 2013
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 030832/0088 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2011
From: PASI, SIDDIKA; VAN DERZEE, KRISTIAN
To: FIRST SOLAR, INC.
Reel/Frame 025866/0384 →