Vacuum roll and method of use

1. A vacuum roll having a longitudinal axis, the vacuum roll comprising:

an inner cylinder defining an interior chamber, the interior chamber being fluidly connected to a vacuum source for applying a vacuum thereto;

an outer cylinder rotatable about the inner cylinder, the outer cylinder having a plurality of apertures therein; and

an actuator configured to translate the inner cylinder relative to the outer cylinder along the longitudinal axis of the vacuum roll between a first position and a second position, the vacuum roll having a first vacuum profile with the inner cylinder in the first position, and a second vacuum profile with the inner cylinder in the second position.

2. The vacuum roll as set forth in claim 1 wherein the inner cylinder comprises a plurality of slots, each of the slots having a narrow portion and a wide portion, the apertures in the outer cylinder being aligned with the narrow portions of the slots in the first position and out of alignment with the narrow portions of the slots in the second position.

3. The vacuum roll as set forth in claim 2 wherein the apertures in the outer cylinder are aligned with the wider portions of the slots in the inner cylinder in both the first and second positions.

4. The vacuum roll as set forth in claim 1 further comprising a drive assembly operatively connected to the outer cylinder for rotating the outer cylinder about the inner cylinder.

5. The vacuum roll as set forth in claim 4 wherein the drive assembly is capable of rotating the outer cylinder about the inner cylinder in both the clockwise and counterclockwise directions.

6. The vacuum roll as set forth in claim 1 wherein the actuator is disposed within the interior chamber of the inner cylinder.

7. The vacuum roll as set forth in claim 1 wherein the actuator comprises a voice coil motor.

8. The vacuum roll as set forth in claim 7 wherein the voice coil motor is capable of translating the inner cylinder about 5 mm.

9. The vacuum roll as set forth in claim 8 wherein the outer cylinder comprises a puck, the apertures in the outer cylinder being disposed on the puck.

10. A vacuum roll comprising:

an inner cylinder defining an interior chamber, the interior chamber being fluidly connected to a vacuum source for applying a vacuum thereto, the inner cylinder comprising a plurality of slots, each of the slots having a narrow portion and a wide portion;

an outer cylinder rotatable about the inner cylinder, the outer cylinder having a plurality of apertures therein; and

an actuator configured to move the inner cylinder between a first position, a second position and a third position, the vacuum roll having a first vacuum profile with the inner cylinder in the first position, and a second vacuum profile with the inner cylinder in the second position, the apertures in the outer cylinder being aligned with the narrow portions of the slots in the first position and out of alignment with the narrow portions of the slots in the second position, the apertures in the outer cylinder being aligned with the wider portions of the slots in the inner cylinder in both the first and second positions, the apertures in the outer cylinder being out of alignment with the slots in the inner cylinder when the inner cylinder is in the third position.

11. A vacuum roll having a longitudinal axis, the vacuum roll comprising:

an inner cylinder defining an interior chamber, the interior chamber being fluidly connected to a vacuum source for applying a vacuum thereto; and

an outer cylinder rotatable about the inner cylinder, the outer cylinder having a plurality of apertures therein;

the vacuum roll having a first vacuum profile and a second vacuum profile, the inner cylinder being moveable relative to the outer cylinder along the longitudinal axis of the vacuum roll to change the profile of the vacuum roll from the first vacuum profile to the second vacuum profile.

12. The vacuum roll as set forth in claim 11 wherein the actuator is disposed within the interior chamber of the inner cylinder.

13. The vacuum roll as set forth in claim 11 further comprising an actuator configured to move the inner cylinder between a first position and a second position, the first position corresponding the first vacuum profile of the vacuum roll and the second position corresponding to the second vacuum profile of the vacuum roll.

14. The vacuum roll as set forth in claim 13 wherein the inner cylinder includes a plurality of slots, each of the slots having a narrow portion and a wide portion, the apertures in the outer cylinder being aligned with the narrow portions of the slots in the first position and out of alignment with the narrow portions of the slots in the second position.

15. The vacuum roll as set forth in claim 14 wherein the apertures in the outer cylinder are aligned with the wider portions of the slots in the inner cylinder in both the first and second positions.

16. The vacuum roll as set forth in claim 13 wherein the actuator is a voice coil motor.

17. The vacuum roll as set forth in claim 13 wherein the actuator is configured to translate the inner cylinder about 5 mm relative to the outer cylinder.

18. A vacuum roll comprising:

an inner cylinder defining an interior chamber, the interior chamber being fluidly connected to a vacuum source for applying a vacuum thereto, the inner cylinder including a plurality of slots, each of the slots having a narrow portion and a wide portion; and

an outer cylinder rotatable about the inner cylinder, the outer cylinder having a plurality of apertures therein;

the vacuum roll having a first vacuum profile and a second vacuum profile, the inner cylinder being moveable relative to the outer cylinder to change the profile of the vacuum roll from the first vacuum profile to the second vacuum profile.

an actuator configured to move the inner cylinder between a first position, a second position and a third position, the first position corresponding the first vacuum profile of the vacuum roll and the second position corresponding to the second vacuum profile of the vacuum roll, the apertures in the outer cylinder being aligned with the narrow portions of the slots in the first position and out of alignment with the narrow portions of the slots in the second position, the apertures in the outer cylinder being aligned with the wider portions of the slots in the inner cylinder in both the first and second positions, the third position corresponding to a third vacuum profile of the vacuum roll.

19. The vacuum roll as set forth in claim 18 wherein the apertures in the outer cylinder are out of alignment with slots in the inner cylinder in the third position of the inner cylinder.

20. A method of handling a material, the method comprising:

directing a material to a vacuum roll having a longitudinal axis, the vacuum roll comprising an inner cylinder and an outer cylinder rotating about the inner cylinder, the inner cylinder defining an interior chamber, the outer cylinder having a plurality of apertures therein;

applying a vacuum to the interior chamber of the inner cylinder;

fluidly connecting at least some of the plurality of apertures in the outer cylinder with the interior chamber of the inner cylinder to define a first vacuum profile;

contacting at least a portion of the material with the outer cylinder while the at least some of the plurality of apertures in the outer cylinder are fluidly connected with the interior chamber so that the vacuum applied thereto grasps and holds the portion of the material to the outer cylinder; and

moving the inner cylinder relative to the outer cylinder along the longitudinal axis of the vacuum roll to change the vacuum profile of the vacuum roll from the first vacuum profile to a second vacuum profile.

21. The method set forth in claim 20 wherein moving the inner cylinder relative to the outer cylinder to change the vacuum profile of the vacuum roll from the first vacuum profile to the second vacuum profile comprises actuating an actuator to move the inner cylinder from a first position to a second position.

22. The method set forth in claim 21 wherein actuating the actuator comprises actuating a voice coil motor.

23. A method of handling a material, the method comprising:

directing a material to a vacuum roll, the vacuum roll comprising an inner cylinder and an outer cylinder rotating about the inner cylinder, the inner cylinder defining an interior chamber and comprising a plurality of slots, each of the slots having a narrow portion and a wide portion, the outer cylinder having a plurality of apertures therein;

applying a vacuum to the interior chamber of the inner cylinder;

fluidly connecting at least some of the plurality of apertures in the outer cylinder with the interior chamber of the inner cylinder to define a first vacuum profile;

contacting at least a portion of the material with the outer cylinder while the at least some of the plurality of apertures in the outer cylinder are fluidly connected with the interior chamber so that the vacuum applied thereto grasps and holds the portion of the material to the outer cylinder; and

moving the inner cylinder relative to the outer cylinder to change the vacuum profile of the vacuum roll from the first vacuum profile to a second vacuum profile, wherein moving the inner cylinder relative to the outer cylinder to change the vacuum profile of the vacuum roll from the first vacuum profile to the second vacuum profile comprises moving the inner cylinder relative to the outer cylinder so that the narrow portions of the slots in the inner cylinder move out of alignment with the apertures in the outer cylinder.