IP Library Granted Patent US 8,250,830
Granted Patent B2
US 8,250,830 · App. 12/979,697 · Granted Aug 28, 2012

Devices and methods for flangeless installations

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Quick Facts
Patent No.
US 8,250,830
App. No.
12/979,697
Granted
Aug 28, 2012
Kind
B2
Abstract

A flangeless mounting system, suitable for in-wall speakers and other components, includes a panel that is finished to provide at least a superficially continuous junction between the edges of the panel and the surrounding wall, ceiling, or other structure. A rim advantageously extends outwardly from a first surface of the panel by a small distance, which in currently preferred embodiments is about 1/16 th inch to ⅛ th inch,. A collar is preferably installed about the inner edge of the opening, and a receiver is attached to the collar or directly to the panel. Magnetic, threaded, detent, and frictional means are contemplated for maintaining the component in position relative to the receiver.

Claims (13)

1. A method of installing a component in a substantially flat structure of a building, comprising:

mounting a panel to an opening in the structure where the panel has a panel opening that extends from a front side of the panel to a back side of the panel and a receiver disposed within the panel opening; wherein the receiver is sized and dimensioned to fit snugly into the panel opening and comprises a first rim extending outwardly from the front side of the panel, a second rim extending outwardly from the back side of the panel, and an attachment member extending 90 degrees from a side of the receiver into the panel;

approximating an edge of the panel to an edge of the structure, establishing at least one superficially continuous junction between the edges by at least one of taping and plastering over the junction; and

coupling the component to the receiver such that a front surface of the component is mounted substantially flush with the front side of the panel.

2. The method of claim 1 , wherein the step of providing the assembly comprises building the panel from at least one of fiberboard and plaster.

3. The method of claim 1 , wherein the step of providing the assembly comprises building the panel from a material having a composition similar to that of the wall.

4. The method of claim 1 , wherein the step of providing the assembly comprises building the panel from at least one of a polymer, plaster, and wood.

5. The method of claim 1 , wherein the assembly includes a lip that extends away from a plane defined by the front side of the panel to a height of less than ¼ inch, and further comprising spackling adjacent the lip.

6. The method of claim 1 , wherein the step of coupling comprises frictionally coupling the component to the receiver.

7. The method of claim 1 , wherein the step of coupling comprises using a detent to couple the component to the receiver.

8. The method of claim 1 , wherein the step of coupling comprises threadedly coupling the component to the receiver.

9. The method of claim 1 , wherein the step of coupling comprises magnetically coupling the component to the receiver.

10. The method of claim 1 , further comprising providing an extraction tool that can be used to unseat the component from the receiver.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2011
From: STRUTHERS, SCOTT; CALL, RAY; RYAN, TODD
To: DANA INNOVATIONS
Reel/Frame 027348/0151 →