Device and method for circuit protection

1. A device for diverting energy away from an arc flash occurring within an electrical power system, the device comprising:

an arc source configured to create a second arc flash;

a plasma gun configured and disposed to inject plasma in proximity of said arc source in response to the arc flash;

an arc containment device configured and disposed to enclose said arc source and said plasma gun, said arc containment device comprising

a cover configured and disposed to cover said arc source and said plasma gun, said cover comprising an inner surface and an outer surface, said inner surface being proximal to said arc source and said plasma gun;

said inner surface including an insulative ceramic plasma spray coating.

2. The device of claim 1 , wherein said cover is formed of aluminum.

3. The device of claim 1 wherein said cover is electrically isolated from ground.

4. The device of claim 3 , wherein the coating comprises a primary base coating and a secondary top coating.

5. The device of claim 4 , wherein said primary base coating includes an alloy, JCrAlY, comprising 20-24 wt. % Cr, 7-12 wt. % Al, 0-1.5 wt. % Y, and the balance J, where J is one of Ni, Co, and Fe.

6. The device of claim 4 , wherein said primary base coating includes an alloy Ni5Al and Co comprising 0-35 wt. % Ni, 0-35 wt. % Co, 0-24 wt. % Cr, 4-12 wt. % Al, and 0-1.5 wt. % Y.

7. The device of claim 4 , wherein said secondary top coating includes one of an yttria-stabilized zirconia (YSZ), magnesia-stabilized zirconia (MSZ), or alumina.

8. The device of claim 4 , wherein said secondary top coating comprises 7-9 wt. % yttria, and zirconia.

9. A method of manufacturing a device for diverting energy away from a first arc flash occurring within an electrical power system, comprising:

disposing an arc source configured to create a second arc flash in response to the first arc flash;

disposing a plasma gun to inject plasma in proximity of said arc source in response to the first arc flash;

disposing an arc containment device cover to enclose said arc source and said plasma gun, said arc containment device comprising

a cover configured and disposed to cover said arc source and said plasma gun;

wherein said cover comprises an inner surface, said inner surface being proximal to said arc source and said plasma gun; and wherein

said inner surface includes an insulative ceramic plasma spray coating.

10. The method of claim 9 , wherein said cover is formed of aluminum.

11. The method of claim 9 further comprising isolating said cover from ground.

12. The method of claim 11 , wherein the coating comprises a primary base coating and a secondary top coating

13. The method of claim 11 , wherein said primary base includes an alloy, JCrAlY, comprising 20-24 wt. % Cr, 7-12 wt. % Al, 0-1.5 wt. % Y, and the balance J, where J is one of Ni, Co, and Fe.

14. The method of claim 11 , wherein said primary base coating includes an alloy Ni5Al and Co comprising 0-35 wt. % Ni, 0-35 wt. % Co, 0-24 wt. % Cr, 4-12 wt. % Al, and 0-1.5 wt. % Y.

15. The method of claim 11 , wherein said secondary top coating includes one of an yttria-stabilized zirconia (YSZ), magnesia-stabilized zirconia (MSZ), or alumina.

16. The method of claim 11 , wherein said secondary top coating comprises a nominal chemistry range by weight comprising 7-9% yttria, and the balance % zirconia.