IP Library Patent Application 12988059
Patent Application
App. No. 12/988,059

ASSEMBLY LINE FOR PHOTOVOLTAIC DEVICES

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Patent No.
US None
App. No.
12/988,059
Abstract

The present application provides a method for the production of photovoltaic devices, preferably tandem solar cells. The method comprises the steps of: Providing at least one substrate comprising a front contact; and depositing at least a first semiconductor stack onto the substrate to produce a photo-voltaic device; and comprises at least two of the steps of: applying a back contact to the photovoltaic device; contacting of the photovoltaic device; removal of unnecessary material from the edge regions of the photovoltaic device; encapsulation; cross-contacting; and/or framing of the photovoltaic device, wherein the substrate is continuously or semi-continuously moved from one step of the method to the next step of the method. The present application furthermore provides a system to carry out the method of the invention.

Claims (34)

1 . A method for the production of a thin-film photovoltaic device, comprising the steps of:

a) Providing at least one substrate comprising a front contact;

b) Depositing at least a first semiconductor stack onto the substrate to produce a photo-voltaic device;

and comprising at least two of the steps of:

c) Applying a back contact to the photovoltaic device;

d) Contacting of the photovoltaic device;

e) Removal of unnecessary material from the edge regions of the photovoltaic device;

f) Encapsulation of the photovoltaic device;

g) Cross-contacting the photovoltaic device; and/or

h) Framing of the photovoltaic device,

wherein the substrate is continuously or semi-continuously moved from one step of the method to the next step of the method, and a plurality of substrates is simultaneously moved by means of a container.

2 . The method according to claim 1 , wherein the thin-film photovoltaic device is a tandem thin-film photovoltaic device and at least a first and a second semiconductor stack are de-posited in step b), wherein the first semiconductor stack is an amorphous semiconductor stack and the second semiconductor stack is a microcrystalline semiconductor stack.

3 . The method according to claim 1 , wherein the container is provided as a cassette.

4 . The method according to claim 1 , wherein the container is automobile, comprises docking means providing a defined interface and/or comprises means for the protection of the substrate.

5 . The method according to claim 1 , wherein step a) further comprises an optional deposition of a dielectric and the deposition of at least one textured transparent conductive oxide (TCO) layer to provide a front contact.

6 . The method according to claim 5 , wherein n>1 TCO layers are discontinuously deposited in n separate steps.

7 . The method according to claim 5 , wherein the TCO layer is deposited at a rate of 2-4 nm/s.

8 . The method according to claim 1 , wherein the back contact in step c) is a TCO layer or a metallic back contact.

9 . The method according to claim 8 , wherein the back contact is a TCO layer, further comprising applying a back reflector.

10 . The method according to claim 1 , wherein the front contact of step a), the at least first semiconductor stack of step b) and/or the back contact of step c) is patterned by use of a laser.

11 . The method according to claim 10 , wherein the laser treatment is carried out at ambient temperature.

12 . The method according to claim 1 , wherein the encapsulation of step f) is carried out by application of a sealing foil and/or application of a back glass.

13 . The method according to claim 1 , wherein a cleaning step of the substrate and/or the photovoltaic device is carried out before and/or after any of the steps a) through h).

14 . The method according to claim 1 , wherein the substrate and/or photovoltaic device is subjected to a quality check before and/or after any of the steps a) through h).

15 . A system for the production of a thin-film photovoltaic device according to the method of claim 1 , comprising:

a) Means for the deposition of at least a first semiconductor stack onto a substrate to produce a photovoltaic device;

and optionally further comprising:

b) Means for applying a back contact to the photovoltaic device;

c) Means for contacting the photovoltaic device;

d) Means for the removal of unnecessary material from the edge regions of the photovoltaic device;

e) Means for the encapsulation of the photovoltaic device;

f) Means for cross-contacting the photovoltaic device; and/or

g) Means for framing of the photovoltaic device,

wherein the system further comprises means for the continuous or semi-continuous movement of the substrate from one means of the system to the next means of the system, and a plurality of substrates is simultaneously moved by means of a container.

Assignments (4)
LICENSE Recorded Aug 1, 2014
From: TEL SOLAR AG
To: OC OERLIKON BALZERS AG
Reel/Frame 033459/0821 →
CHANGE OF NAME Recorded Mar 25, 2013
From: OERLIKON SOLAR AG, TRUBBACH
To: TEL SOLAR AG
Reel/Frame 030078/0628 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME AND ADDRESS OF THE ASSIGNEE PREVIOUSLY RECORDED ON REEL 025470 FRAME 0697. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT OF ASSIGNOR'S INTEREST.. Recorded Feb 23, 2011
From: HUEGLI, ANDREAS; KOEPFLI, RETO; ROSCHEK, TOBIAS; SCHWARZENEGGER, BERND; UNGAR, ADOLF; KLUTH, OLIVER; MOHR, MICHAEL
To: OERLIKON SOLAR AG, TRUBBACH
Reel/Frame 025834/0432 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2010
From: HUEGLI, ANDREAS; KOEPFLI, RETO; ROSCHEK, TOBIAS; SCHWARZENEGGER, BERND; UNGAR, ADOLF; KLUTH, OLIVER; MOHR, MICHAEL
To: OERLIKON SOLAR IP AG, TRUBBACH
Reel/Frame 025470/0697 →