Superimposed pressure control of the common rail system
In a method and a device for the pressure control of a common rail injection system of an internal combustion engine, typically a volume flow control valve regulating mode is carried out. During the performance of the volume flow control valve regulating mode, a pressure control valve regulating mode is activated, if necessary, and temporarily carried out in order to achieve improved pressure control behavior in this way, particularly during dynamic processes.
1. A method for pressure control of a common rail injection system of an internal combustion engine, comprising a high-pressure pump for delivering fuel to a common rail accumulator connected to an injector, a volume control valve (VCV) which is disposed upstream of the high-pressure pump and configured for adjusting a volume flow of fuel through said volume control valve into the high-pressure pump, and a pressure control valve (PCV) downstream of the high-pressure pump, the method comprising:
using a processor to implement a VCV closed-loop control mode for controlling the pressure of fuel in the common rail injection system, wherein in the VCV closed-loop control mode the VCV is controlled in a closed-loop control manner and the PCV is controlled in an open-loop control manner;
upon detecting a predefined operating point of the internal combustion engine, automatically activating a switch to activate a PCV closed-loop control mode while in the VCV closed-loop control mode, wherein both the PCV and the VCV are controlled in a closed-loop control manner;
upon achieving a desired pressure control according to the PCV closed-loop control mode, automatically activating the switch to deactivate the PCV closed-loop control mode, thereby returning to the VCV closed-loop control mode, wherein the VCV is controlled in a closed-loop control manner and the PCV is controlled in an open-loop control manner.
2. The method according to claim 1 , wherein the PCV is controlled in an open-loop control manner as offset control during the VCV closed-loop control mode.
3. A device for controlling pressure in a common rail injection system of an internal combustion engine comprising a high-pressure pump for delivering fuel to a common rail accumulator connected to an injector, a volume control valve (VCV) upstream of the high-pressure pump and configured for adjusting a volume flow of fuel through said volume control valve into the high-pressure pump, and a pressure control valve (PCV) downstream of the high-pressure pump, the control device comprising:
a processor programmed to:
implement a VCV closed-loop control mode for controlling the pressure of fuel in the common rail injection system, wherein in the VCV closed-loop control mode the VCV is controlled in a closed-loop control manner and the PCV is controlled in an open-loop control manner;
upon detecting a predefined operating point of the internal combustion engine, automatically activate a switch to activate a PCV closed-loop control mode while in the VCV closed-loop control mode, wherein both the PCV and the VCV are controlled in a closed-loop control manner;
upon achieving a desired pressure control according to the PCV closed-loop control mode, automatically activate the switch to deactivate the PCV closed-loop control mode, thereby returning to the VCV closed-loop control mode, wherein the VCV is controlled in a closed-loop control manner and the PCV is controlled in an open-loop control manner.
4. The device according to claim 3 , wherein the PCV is controlled in an open-loop control manner as offset control during the VCV closed-loop control mode.
5. The device according to claim 3 , comprising a common rail pressure coordination block configured to select between the VCV closed-loop control mode and the PCV closed-loop control mode.
6. The device according to claim 3 , comprising a pressure control valve coordination block configured to select between the VCV closed-loop control mode and the PCV closed-loop control mode.
7. The device according to claim 6 , wherein the pressure control valve coordination block comprises a switch for implementing at least one of a ramp transition and an exponential transition.
8. A system for pressure control of a common rail injection system of an internal combustion engine, comprising:
a high-pressure pump for delivering fuel to a common rail accumulator connected to an injector,
a volume control valve (VCV) which is disposed upstream of the high-pressure pump and configured to adjust a volume flow of fuel through said volume control valve into the high-pressure pump,
a pressure control valve (PCV) downstream of the high-pressure pump, and
a pressure control unit configured to:
implement a VCV closed-loop control mode for controlling the pressure of fuel in the common rail injection system, wherein in the VCV closed-loop control mode the VCV is controlled in a closed-loop control manner and the PCV is controlled in an open-loop control manner;
upon detecting a predefined operating point of the internal combustion engine, automatically activate a switch to activate a PCV closed-loop control mode while in the VCV closed-loop control mode, wherein both the PCV and the VCV are controlled in a closed-loop control manner;
upon achieving a desired pressure control according to the PCV closed-loop control mode, automatically activate the switch to deactivate the PCV closed-loop control mode, thereby returning to the VCV closed-loop control mode, wherein the VCV is controlled in a closed-loop control manner and the PCV is controlled in an open-loop control manner.
9. The system according to claim 8 , wherein the PCV is controlled in an open-loop control manner as offset control during the VCV closed-loop control mode.
10. The system according to claim 8 , comprising a common rail pressure coordination block configured to select between the VCV closed-loop control mode and the PCV closed-loop control mode.
11. The system according to claim 8 , wherein the pressure control unit comprises a pressure control valve coordination block configured to select between the VCV closed-loop control mode and the PCV closed-loop control mode.
12. The system according to claim 11 , wherein the pressure control valve coordination block comprises a switch for implementing at least one of a ramp transition and an exponential transition.