Granted Patent B2

US 8,597,062 · App. 12/998,032 · Granted Dec 3, 2013

Inventors: Claude Casses (Clevilliers, FR); Patrice Cappe (Faverolles, FR); Jean-Paul David (Cintray, FR); Gerard Mulot (Nogent le Roi, FR)

Assignee: Delphi International Operations Luxembourg, S.A.R.L.

Abstract

Claims (27)

1. An electrical contact comprising:

a wire crimping portion comprising a receiving space adapted for receiving an electrical wire, and at least one wing adapted to be crimped on the electrical wire received in the receiving space and comprising a ring defining an aperture;

a unitary cylindrical power contact portion frictionally retained within the ring aperture of the wire crimping portion thereby electrically connecting the wire crimping portion and the power contact portion defining a plurality of spring legs, each leg depending from the body and configured to be contacted with the complementary contact; and

an electrically insulating cover covering said spring legs and mechanically retained on one portion chosen among the wire crimping portion and the power contact portion.

2. Electrical contact according to claim 1 , comprising a first electrically conductive piece comprising the wire crimping portion, and a second distinct electrically conductive piece comprising the power contact portion, wherein the first and second pieces comprise a respective first and second locking portions, said first and second locking portions being adapted to engage each other to frictionally lock said first and second pieces to one another.

3. Electrical contact according to claim 2 , wherein said second piece is formed from a blank which is stamped and rolled.

4. Electrical contact according to claim 1 , wherein the receiving space is adapted for receiving an electrical wire extending along a first longitudinal direction (X), wherein the power contact portion extends around a second longitudinal direction (Y) for receiving the complementary contact, wherein the first (X) and second (Y) longitudinal directions are orthogonal.

5. Electrical contact according to claim 1 , wherein the cover comprises:

a connecting portion adapted to engage with said one portion chosen among the wire crimping portion and the power contact portion to lock the cover onto said portion,

a protecting portion comprising a body having an inner cylindrical wall defining an inside space, wherein said spring legs are inside said inside space.

6. Electrical contact according to claim 5 , wherein the inner cylindrical wall extends from a first end connected to the connecting portion to an opposite second end connected to a radially inward extending collar.

7. Electrical contact according to claim 1 , wherein said cover comprises a locking feature adapted to engage with a complementary locking feature of an electrically insulative housing, for mechanical retention of the electrical contact in said housing.

8. Electrical contact according claim 1 , wherein said cover comprises a fool-proofing feature adapted to engage with a complementary fool-proofing body for a first pathway of an electrically insulative housing for allowing an insertion of said electrical contact in said first pathway, and to engage with a complementary fool-proofing body for a second pathway of the electrically insulative housing for preventing an insertion of said contact in said second pathway.

9. Electrical contact according to claim 1 , wherein the cover does not cover the wing.

10. A product comprising a connection strip, and a plurality of electrical contacts each according to claim 1 and mechanically connected to the connection strip.

11. An electrical wire assembly comprising:

an electrically insulating housing comprising a plurality of pathways;

a plurality of electrical contacts each according to claim 1 , each electrical contact being adapted to be inserted in a respective pathway of the housing; and

a plurality of electrical wires, each connected to a respective electrical contact.

12. An assembly according to claim 11 , further comprising a complementary connector adapted to be mated with the housing, said complementary connector comprising a plurality of mating electrical contacts each adapted to be placed in contact with the spring legs of a respective electrical contact held in the housing, wherein the complementary connector comprises a plurality of electrically insulating cylindrical passageways each surrounding a respective mating electrical contact, and adapted to engage with the respective cover by complementarity of shapes.

13. A method of manufacturing an electrical contact comprising:

forming a wire crimping portion comprising a receiving space adapted for receiving an electrical wire and comprising a ring defining an aperture;

forming a cylindrical power contact portion from a single piece of material that defines a connecting space for connection with a complementary contact, said power contact portion including

a body, and

a plurality of spring legs, each leg depending from the body and configured to be contacted with the complementary contact;

frictionally fixing said power contact portion within the aperture of said wire connection portion, thereby electrically connecting the power contact portion to the wire crimping portion; and

fixing an electrically insulating cover covering said spring legs, and not covering the wing, on one portion chosen among the wire crimping portion and the power contact portion.

Assignments (8)

Continuity (1)