IP Library Granted Patent US 9,640,846
Granted Patent B2
US 9,640,846 · App. 12/999,301 · Granted May 2, 2017

Air cathode tubes for rechargeable metal air batteries

Inventors: Thomas A. Yager (Encinitas, CA); Seth Adrian Miller (Englewood, CO)
Assignee: EMPIRE TECHNOLOGY DEVELOPMENT LLC
H01M12/08H01M4/8626H01M4/9016H01M4/9041H01M4/92Y02E60/128
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Quick Facts
Patent No.
US 9,640,846
App. No.
12/999,301
Granted
May 2, 2017
Kind
B2
Abstract

Implementations and techniques are generally disclosed are generally described for providing a metal air batter comprising, a cathode tube included in the metal air battery, the cathode tube having a conductive outer surface and a hydrophobic inner surface configured to define a tube wall there between, wherein the tube wall includes polymeric material and an anode material that surrounds the cathode tube.

Claims (43)

1. An apparatus, comprising:

a rechargeable metal air battery that includes a cathode tube wrapped in a fabric separator layer, wherein the cathode tube includes:

a conductive outer surface;

a hydrophobic inner surface;

a tube wall between the conductive outer surface and the hydrophobic inner surface, wherein an exterior surface of the tube wall is plated with a palladium (Pd)-based material; and

a polymeric material that includes pores therein configured to extend from the conductive outer surface into the Pd-based exterior surface of the tube wall.

2. The apparatus of claim 1 , wherein the polymeric material includes at least one of polytetrafluoroethylene or polyethylene.

3. The apparatus of claim 1 , wherein the tube wall includes conductive particles and a catalytic material embedded within the polymeric material.

4. The apparatus of claim 3 , wherein the catalytic material includes one or more of Ag, Pt, Pt—Ru, La 2 O 3 , Ag 2 O, and Fe.

5. The apparatus of claim 1 , wherein the hydrophobic inner surface includes an amorphous fluoropolymer.

6. An apparatus comprising:

a rechargeable metal air battery that includes:

cathode tubes electrically coupled together within rechargeable metal air battery, wherein at least one of the cathode tubes includes:

a conductive outer surface;

a hydrophobic inner surface;

a tube wall between the conductive outer surface and the hydrophobic inner surface, wherein an exterior surface of the tube wall is plated with a palladium (Pd)-based material; and

a polymeric material that includes pores therein configured to extend from the conductive outer surface into the Pd-based exterior surface of the tube wall;

a separator layer that includes a hydrophilic fabric saturated with an electrolyte; and

an anode material that surrounds the at least one of the cathode tubes.

7. The apparatus of claim 6 , wherein the polymeric material includes at least one of polytetrafluoroethylene or polyethylene.

8. The apparatus of claim 6 , wherein the tube wall includes conductive particles and a catalytic material embedded within the polymeric material.

9. The apparatus of claim 8 , wherein the catalytic material includes one or more of Ag, Pt, Pt—Ru, La 2 O 3 , Ag 2 O, and Fe.

10. The apparatus of claim 6 , wherein the hydrophobic inner surface includes an amorphous fluoropolymer.

11. The apparatus of claim 6 , wherein the cathode tubes are arranged as one or more linear arrays.

12. The apparatus of claim 6 , wherein the cathode tubes are arranged as one or more rectangular arrays.

13. An apparatus, comprising:

a rechargeable metal air battery that includes:

a cathode tube, wherein the cathode tube includes:

a conductive outer surface;

a hydrophobic inner surface;

a tube wall between the conductive outer surface and the hydrophobic inner surface, wherein an exterior of the tube wall is plated with a palladium (Pd)-based material; and

a polymeric material that includes pores therein configured to extend from the conductive outer surface into the Pd-based exterior of the tube wall; and

an anode material that surrounds the cathode tube.

14. The apparatus of claim 13 , wherein the polymeric material includes at least one of polytetrafluoroethylene or polyethylene.

15. The apparatus of claim 13 , wherein the tube wall includes conductive particles and a catalytic material embedded within the polymeric material.

16. The apparatus of claim 13 , wherein the anode material includes one or more of a Zn powder, a hydroxyl electrolyte, and a gel.

17. The apparatus of claim 13 , wherein the hydrophobic inner surface includes an amorphous fluoropolymer.

18. The apparatus of claim 15 , wherein the catalytic material includes one or more of Ag, Pt, Pt—Ru, La 2 O 3 , Ag 2 O, and Fe.

19. The apparatus of claim 13 , further comprising a separator layer between the cathode tube and the anode material.

20. The apparatus of claim 19 , wherein the separator layer includes a hydrophilic fabric.

21. The apparatus of claim 19 , wherein the separator layer includes a hydrophilic fabric saturated with an electrolyte.

22. The apparatus of claim 13 , wherein the polymeric material includes a hydrophilic pore configured to draw an electrolyte into the tube wall.

23. The apparatus of claim 13 , wherein the tube wall includes a composite of the polymeric material impregnated with conductive particles and a catalytic material.

Assignments (3)
RELEASE OF SECURITY INTEREST IN PATENTS, RECORDED ON JANUARY 29, 2019, AT REEL/FRAME 048373/0217 Recorded Jun 22, 2026
From: CRESTLINE DIRECT FINANCE, L.P., AS COLLATERAL AGENT
To: EMPIRE TECHNOLOGY DEVELOPMENT LLC
Reel/Frame 075799/0053 →
RELEASE OF SECURITY INTEREST IN PATENTS, RECORDED ON JANUARY 29, 2019 AT REEL 048373 FRAME 0217 Recorded Sep 22, 2025
From: CRESTLINE DIRECT FINANCE, L.P., AS COLLATERAL AGENT
To: EMPIRE TECHNOLOGY DEVELOPMENT LLC
Reel/Frame 072936/0464 →
SECURITY INTEREST Recorded Jan 29, 2019
From: EMPIRE TECHNOLOGY DEVELOPMENT LLC
To: CRESTLINE DIRECT FINANCE, L.P.
Reel/Frame 048373/0217 →
Continuity (1)
Related Publication 20120077094A1 · Mar 29, 2012