Method and cooler for cooling hot particulate material
A cooler for cooling hot particulate material which has been subjected to heat treatment in an industrial kiln such as a rotary kiln for manufacturing cement clinker, includes a grate for receiving and supporting hot material from the kiln, at least one cooling gas duct which is connected to slots in the grate for introducing cooling gases into the hot material and a compressed air system for injecting compressed air into the material on the grate. The cooler also comprises at least one flow restricting device provided in the cooling gas duct. Use of the one or more flow restricting devices may permit only a very limited amount of the compressed air that is injected into the material on the grate to pass through the cooling gas duct.
1. A cooler for cooling hot particulate material which has been subjected to heat treatment in an industrial kiln for manufacturing cement clinker, said cooler comprising:
a grate for receiving and supporting hot material from the kiln,
at least one cooling gas duct which is in communication with slots in the grate for introducing cooling gases into the hot material, and
a compressed air system for injecting compressed air into the material on the grate, the compressed air system comprising at least one flow restricting device provided in the cooling gas duct;
wherein the compressed air is injected via the grate through a separate duct or through the cooling gas duct; and
wherein the compressed air is injected into the cooling gas duct with a velocity component which is parallel to the centerline of the cooling gas duct and pointing in a direction of the grate.
2. A cooler according to claim 1 , wherein the at least one flow restricting device comprises plates, discs or members.
3. A cooler according to claim 1 , wherein the at least one flow restricting device is fitted in the cooling gas duct transversely or angled thereto.
4. A cooler according to claim 1 , wherein the at least one flow restricting device is centrally fitted in the cooling gas duct and/or fixed to a wall of the cooling gas duct for positioning in the cooling gas duct.
5. A cooler according to claim 1 , wherein the at least one flow restricting device is comprised of a plurality of elements which are offset in a longitudinal direction of the cooling gas duct.
6. A cooler according to claim 1 , wherein the at least one flow restricting device is stationary.
7. A cooler according to claim 1 , wherein the at least one flow restricting device comprises a movable part.
8. A cooler according to claim 7 , wherein the moveable part is completely or partially manufactured from an elastic material or spring-loaded components.
9. A cooler according to claim 1 , wherein the compressed air is injected via the grate through a separate duct or through the cooling gas duct.
10. A cooler for cooling hot material received from a kiln comprising:
a grate for receiving and supporting the hot material from the kiln;
at least one cooling gas duct in communication with slots in the grate for introducing cooling gases into the hot material;
a compressed air system for injecting compressed air into the material on the grate, the compressed air system comprising at least one flow restricting device provided in the at least one cooling gas duct, the at least one flow restricting device sized and configured to substantially prevent the injected compressed air from passing through the at least one cooling gas duct as a consequence of pressure conditions under the grate when the compressed air is injected; and
wherein the at least one cooling gas duct is comprised of a plurality of cooling ducts and wherein the compressed air system is comprised of a compressed air tank storing the compressed air and at least one pipeline for injecting the compressed air into the material on the grate, the at least one pipeline being in communication with the cooling gas ducts.
11. The cooler of claim 10 wherein the at least one flow restricting device is comprised of a plurality of flow restricting devices, each of the flow restricting devices comprised of one of a plate and a member.
12. The cooler of claim 10 wherein the at least one flow restricting device is comprised of an elastic material such that the at least one flow restricting device is moveable when the compressed air is injected to reduce a flow area in the cooling gas duct.
13. The cooler of claim 10 wherein the at least one flow restricting device is comprised of a spring such that the at least one flow restricting device is moveable when the compressed air is injected to reduce a flow area in the cooling gas duct.
14. The cooler of claim 10 wherein the material is lifted off of the grate via static pressure between the grate and a bed of the material by the compressed air being fed to the at least one cooling gas duct.
15. The cooler of claim 10 wherein the at least one flow restricting device is comprised of a plurality of flow restricting devices, each flow restricting device being provided in a respective one of the cooling gas ducts, each of the flow restricting devices being configured such that a flow area within the cooling gas duct of that flow restricting device is reduced when compressed air is injected into the material a flow area within the cooling gas duct of that flow restricting device, the compressed air being injected into the material via a portion of the at least one cooling gas duct after the flow area within the at least one cooling gas duct is reduced, and wherein when no compressed air is injected into the material the flow area within the at least one cooling gas duct is increased.