IP Library Granted Patent US 8,691,113
Granted Patent B2
US 8,691,113 · App. 13/001,252 · Granted Apr 8, 2014

Red phosphor, method for producing red phosphor, white light source, illuminating device, and liquid crystal display device

Inventors: Hiraku Akiho (Miyagi, JP); Tsuneo Kusunoki (Kanagawa, JP); Takahiro Igarashi (Kanagawa, JP); Takamasa Izawa (Kanagawa, JP)
Assignee: Dexerials Corporation
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Quick Facts
Patent No.
US 8,691,113
App. No.
13/001,252
Granted
Apr 8, 2014
Kind
B2
Abstract

A compound is provided containing silicon, aluminum, strontium, europium, nitrogen, and oxygen is used that enables a red phosphor having strong luminous intensity and high luminance to be obtained, and that enables the color gamut of a white LED to be increased with the use of the red phosphor. The red phosphor contains an element A, europium, silicon, aluminum, oxygen, and nitrogen at the atom number ratio of the following formula: [A (m−x) Eu x ]Si 9 Al y O n N [12+y−2(n−m)/3] . The element A in the formula is at least one of magnesium, calcium, strontium, and barium, and m, x, y, and n in the formula satisfy the relations 3<m<5, 0<x<1, 0<y<2, and 0<n<10.

Claims (32)

1. A red phosphor comprising:

an element A, europium (Eu), silicon (Si), aluminum (Al), oxygen (O), and nitrogen (N) at the atom number ratio of the composition formula (1)

[A (m−x) Eu x ]Si 9 Al y O n N [12+y−2(n−m)/3]   Composition Formula (1),

wherein the element A in the composition formula (1) is at least one of magnesium (Mg), calcium (Ca), strontium (Sr), and barium (Ba), and m, x, y, and n in the composition formula (1) satisfy the relations 0.5<m<5, 0<x<1, 0<y<1, and 0<n<10 wherein the compound of the composition formula (1) has a crystal structure that belongs to an orthorhombic system spatial point group Pmn2 1 .

2. The red phosphor of claim 1 , wherein the element A is strontium (Sr).

3. A method for producing a red phosphor comprising:

preparing a carbonate compound of an element A, europium nitride, silicon nitride, and aluminum nitride so as to contain the element A, europium (Eu), silicon (Si), and aluminum (Al) at the atom number ratio of the composition formula (1) below, and mixing melamine to produce a mixture,

[A (m−x) Eu x ]Si 9 Al y O n N [12+y−2(n−m)/3]   Composition Formula (1),

wherein the element A in the composition formula (1) is at least one of magnesium (Mg), calcium (Ca), strontium (Sr), and barium (Ba), and m, x, y, and n in the composition formula (1) satisfy the relations 0.5<m<5, 0<x<1, 0<y<1, and 0<n<10 wherein the compound of the composition formula (1) has a crystal structure that belongs to an orthorhombic system spatial point group Pmn2 1 ; and calcining the mixture; and pulverizing a calcined product of the mixture.

4. The method for producing the red phosphor of claim 3 , wherein the calcining of the mixture, and the pulverization of the calcined product of the mixture are repeated.

5. A white light source comprising:

a blue-emitting diode formed on an element substrate; and a kneaded product disposed on the blue-emitting diode, and provided as a product of a red phosphor and a green phosphor kneaded in a transparent resin,

wherein the red phosphor contains an element A, europium (Eu), silicon (Si), aluminum (Al), oxygen (O), and nitrogen (N) at the atom number ratio of the composition formula (1)

[A (m−x) Eu x ]Si 9 Al y O n N [12+y−(n−m)/3]   Composition Formula (1),

where the element A in the composition formula (1) is at least one of magnesium (Mg), calcium (Ca), strontium (Sr), and barium (Ba), and m, x, y, and n in the composition formula (1) satisfy the relations 0.5<m<5, 0<x<1, 0<y<1, and 0<n<10 wherein the compound of the composition formula (1) has a crystal structure that belongs to an orthorhombic system spatial point group Pmn2 1 .

6. An illuminating device comprising:

a plurality of white light sources disposed on an illumination substrate,

wherein the white light sources each include:

a blue-emitting diode formed on an element substrate; and

a kneaded product disposed on the blue-emitting diode, and provided as a product of a red phosphor and a green phosphor kneaded in a transparent resin, and

wherein the red phosphor contains an element A, europium (Eu), silicon (Si), aluminum (Al), oxygen (O), and nitrogen (N) at the atom number ratio of the composition formula (1)

[A (m−x) Eu x ]Si 9 Al y O n N [12+y−2(n−m)/3]   Composition Formula (1),

where the element A in the composition formula (1) is at least one of magnesium (Mg), calcium (Ca), strontium (Sr), and barium (Ba), and m, x, y, and n in the composition formula ( 1 ) satisfy the relations 0.5<m<5, 0<x<1, 0<y<1, and 0<n<10 wherein the compound of the composition formula (1) has a crystal structure that belongs to an orthorhombic system spatial point group Pmn2 1 .

7. A liquid crystal display device comprising:

a liquid crystal display panel; and

a backlight using a plurality of white light sources that illuminate the liquid crystal display panel,

wherein the white light sources each include:

a blue-emitting diode formed on an element substrate; and

a kneaded product disposed on the blue-emitting diode, and provided as a product of a red phosphor and a green phosphor kneaded in a transparent resin, and

wherein the red phosphor contains an element A, europium (Eu), silicon (Si), aluminum (Al), oxygen (O), and nitrogen (N) at the atom number ratio of the composition formula (1)

[A (m−x) Eu x ]Si 9 Al y O n N [12+y−2(n−m)/3]   Composition Formula (1),

where the element A in the composition formula (1) is at least one of magnesium (Mg), calcium (Ca), strontium (Sr), and barium (Ba), and m, x, y, and n in the composition formula (1) satisfy the relations 0.5<m<5, 0<x<1, 0<y<1, and 0<n<10 wherein the compound of the composition formula (1) has a crystal structure that belongs to an orthorhombic system spatial point group Pmn2 1 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2012
From: SONY CHEMICAL & INFORMATION DEVICE CORPORATION
To: DEXERIALS CORPORATION
Reel/Frame 029348/0156 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2012
From: SONY CORPORATION
To: SONY CHEMICAL & INFORMATION DEVICE CORPORATION
Reel/Frame 029207/0984 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2011
From: AKIHO, HIRAKU; KUSUNOKI, TSUNEO; IGARASHI, TAKAHIRO; IZAWA, TAKAMASA
To: SONY CORPORATION
Reel/Frame 026043/0060 →
Priority Claims (2)
JP P2008-173467 · Jul 2, 2008 · national
JP P2009-122757 · May 21, 2009 · national
Continuity (1)
Related Publication 20110176084A1 · Jul 21, 2011