IP Library Granted Patent US 8,668,804
Granted Patent B2
US 8,668,804 · App. 13/002,666 · Granted Mar 11, 2014

Adhesive composition adapted for bonding large mass parts to structures

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Quick Facts
Patent No.
US 8,668,804
App. No.
13/002,666
Granted
Mar 11, 2014
Kind
B2
Abstract

The invention is a two-part composition comprising: A) in one part (i) one or more isocyanate functional prepolymers; and B) in a second part (ii) one or more compounds having isocyanate reactive groups; (iii) one or more fillers selected such that the composition is nonconductive; (iv) one or more catalysts for the reaction of isocyanate groups with active hydrogen containing compounds wherein either or both of the one or more isocyanate functional prepolymers and the one or more compounds having isocyanate reactive groups have solid organic particles grafted thereto such that the composition contains from about 6 to about 13 percent by weight of the total composition of solid organic particles. In a preferred embodiment, the second part comprises from about 35 to about 65 percent by weight of one or more compound having isocyanate reactive groups which have solid organic particles grafted to the backbone. In another preferred embodiment, the one or more isocyanate functional prepolymers comprise about 14 to about 20 percent by weight of solid organic particles grafted to the backbone of the prepolymers. In another preferred embodiment, the solid particles comprise a thermoplastic polymer or rubber-modified thermoplastic polymer.

Claims (31)

1. A two-part composition comprising:

A) in one part (i) one or more isocyanate functional prepolymers; and

B) in a second part (ii) one or more compounds having isocyanate reactive groups;

(iii) one or more fillers selected such that the composition is nonconductive; and

(iv) one or more catalysts for the reaction of isocyanate groups with isocyanate reactive compounds:

wherein either or both of the one or more isocyanate functional prepolymers and the one or more compounds having isocyanate reactive groups have solid organic particles grafted thereto such that the composition contains from about 6 to about 13 percent by weight of the total composition of the solid organic particles; wherein the composition after contacting the two parts exhibits a lap shear strength after 2 hours of 2.0 MPa or greater and an open time of about 15 minutes to about 30 minutes.

2. A two-part composition comprising:

A ) in one part (i) one or more isocyanate functional prepolymers; and

B) in a second part(ii) one or more compounds having isocyanate reactive groups:

(iii) one or more fillers selected such that the composition is nonconductive; and

(iv) one or more catalysts for the reaction of isocyanata groups with isocyanate reactive compounds;

wherein either or both of the one or more isocyanate functional prepolymers and the one or more compounds having isocyanate reactive groups have solid organic particles grafted thereto such that the composition contains from about 6 to about 13 percent by weight of the total composition of the solid organic particles; wherein the composition after contacting the two parts exhibits a lap shear strength after 2 hours of 2.0 MPa or greater and an open time of about 15 minutes to about 30 minutes:

wherein the second part comprises from about 35 to about 65 percent by weight of a compounds having isocyanate reactive groups and solid organic particles grafted to the backbone of the compound.

3. A two-part composition according to claim 1 wherein one or more isocyanate functional prepolymers comprise about 2 to about 26 percent by weight of solid organic particles grafted to the backbone of the prepolymers.

4. A two-part composition according to claim 1 wherein the solid particles comprise a thermoplastic polymer or rubber-modified thermoplastic polymer.

5. A two-part composition according to claim 1 I wherein the solid particles comprise a rubber-modified thermoplastic polymer.

6. A two-part composition according to claim 1 wherein the solid particles comprise copolymers of monovinylidene aromatic monomers with conjugated dienes, acrylates, methacrylates, unsaturated nitriles or mixtures thereof.

7. A two-part composition according to claim 2 wherein the second part further comprises from about 5 to about 30 percent by weight of one or more compounds having isocyanate reactive groups, which are free of solids.

8. A two-part composition according to claim 1 wherein the one or more fillers comprise nonconductive carbon black or an amount of conductive carbon b lack such that the composition is not conductive.

9. A two-part composition according to claim 1 wherein the one or more conductive carbon blacks is present in an amount of about 18 percent by weight or less.

10. A two-part composition according to claim 1 wherein the one or more fillers comprise a nonpigmented filler in an amount sufficient to render the rheology of the composition suitable to function as a pumpable adhesive.

11. A two-part composition according to claim 1 wherein the catalyst comprises one or more organometallic compounds or amines.

12. A two-part composition according to claim 11 where in the catalyst comprises one or more organometallic compounds and one or more amines.

13. A two-part composition according to claim 1 wherein part B further comprises a polyester based polyol.

14. A two-part composition according to claim 1 wherein part A contains an isocyanate function prepolymer having the residue of a polyester polyol in the backbone.

15. A two-part composition according to claim 1 wherein part B further comprises a chain extender or a crosslinker.

16. A two-part composition according to claim 1 wherein part A further comprises a polyfunctional polyisocyanate.

17. A two-part composition according to claim 1 wherein the ratio of isocyanate groups in Part A to the isocyanate reactive groups in part B is greater than 1.1 :1.0.

18. A method of bonding two or more substrates together comprising contacting the two-parts of a composition according to claim 1 and contacting the contacted parts of the composition with two or more substrates with the contacted parts of the composition disposed between substrates so as to bond the substrates together.

19. A method according to claim 18 wherein one substrate is glass and the other substrate comprises a building or an apparatus used in transporting goods and/or people.

20. A method according to claim 19 wherein the glass substrate is a window and has a mass of greater than about 20 to about 120 kilograms and two hours after contact exhibits an lap shear strength of about 2.0 MPa or greater.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2024
From: DOW GLOBAL TECHNOLOGIES LLC
To: THE DOW CHEMICAL COMPANY
Reel/Frame 069923/0030 →
CHANGE OF LEGAL ENTITY Recorded Sep 10, 2024
From: DDP SPECIALTY ELECTRONIC MATERIALS US, INC
To: DDP SPECIALTY ELECTRONIC MATERIALS US, LLC
Reel/Frame 068907/0881 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2024
From: THE DOW CHEMICAL COMPANY
To: DDP SPECIALTY ELECTRONIC MATERIALS US, INC
Reel/Frame 068922/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2013
From: GOLOMBOWSKI, DIETMAR
To: DOW EUROPE GMBH
Reel/Frame 031636/0258 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2013
From: DOW EUROPE GMBH
To: THE DOW CHEMICAL COMPANY
Reel/Frame 031636/0283 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2013
From: THE DOW CHEMICAL COMPANY
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 031636/0334 →